Install Assembly Onto Machine

TCT010454-UN-13FEB14

1. Pull pins and rotate locking feature (A) up.

2. Bring the machine as close to the hopper as possible.

3. 
   TCT010440-UN-26FEB14

   Push down on the hopper assembly then close both lower locking features (B). Do not install pins (C) at this time.

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4. 
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   Plug in MCS side connectors (E) to machine side connectors (D).

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5. CAUTION: Machine component is heavy. Use a safe lifting device or get an assistant to help lift and hold component into place for installation.

   
   TCT010449-UN-27FEB14

   Shown With Hopper Removed

   Have 1 person lift up on the hopper while someone activates the switch to latch (F) the tilt frame (G) to the main frame (H) until a ratcheting sound is heard.

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6. CAUTION: Machine component is heavy. Use a safe lifting device or get an assistant to help lift and hold component into place for installation.

   
   TCT010441-UN-13AUG14

   Some Parts Removed for Ease of Viewing

   Remove pin (J), lift hopper (I) into place. Latch onto ROPS pin (K). Insert pin (J) back into place.

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7. IMPORTANT: You may have to use a tool to force pin (L) over the spring or a hammer to force it over and through both the holes. It's important that it goes over the spring to provide support.

   
   TCT010769-UN-27FEB14

   
   TCT010772-UN-19MAR14

   Install pin with clip (L) into locking feature on top of spring as shown.

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8. 
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   Route wiring harness up frame (as shown) securing with three clamps (M) and four tie straps (N).

   IMPORTANT: Do not cover warning labels with tie straps.

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9. 
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   Route wiring harness along top of frame securing with tie straps (O).

   IMPORTANT: Do not cover warning labels with tie straps.

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10. Plug in connectors (P).

11. Secure actuator wiring harness to frame with two tie straps (Q) on either sided of bumper.

12. Install tie strap (R) securing wiring harness to actuator.

13. 
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    Adjust bracket to center and partially compress the bulb seal when the hopper is fully latched. (See Hopper Elbow in the ADJUSTMENTS section.)

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14. 
    TCT010456-UN-27FEB14

    
    TCT011395-UN-12AUG14

    Shown With Door Removed

    Dump the hopper (open) and install the door seal (U) onto hopper frame as shown. Start at the center of top (S) and peel the cover off the adhesive backing. Make sure the lip of the seal (T) is angled towards the center of the hopper as shown. Seal should be centered on the hopper frame.

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15. 
    TCT010459-UN-27FEB14

    Install door latch:
    • Install the latch pin brackets (V) centered in slots. Secure with two carriage bolts (W) and two locknuts (X).
    • Once both plates are installed but loose, install the pin (Y) and cotter pin (Z).
    • Adjust door latch. (See Hopper Door in the ADJUSTMENT section.)
    
    

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16. 
    TCT010458-UN-27FEB14

    Check over installation:
    • Grease four zerk locations before use (See Service section).
    • Close the hopper all the way (until cylinder makes sound and latches grab tilt frame).
    • If there is no gap, at (aa) and the tilt frame contacts the main frame, then assemble bumper brackets in slots to allow for adjustment and compression of the bumpers when closed.
    • There should be no gap between the latch and cross bar (bb) of the tilt frame
    • Confirm door latch works.
    
    

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