Checking Control Cables
Touching hot surfaces can burn skin. The engine, components,
and fluids will be hot if the engine has been running. Allow the engine
to cool before servicing or working near the engine and components.
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Park machine safely on a level surface. (See Parking Safely
in the SAFETY section.)
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TCT012790-UN-26JUN15
Check for proper cable operation. Move choke knob (A) and
throttle lever (B) from on to off/low to high positions while visually
inspecting engine control panel.
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If choke knob and/or throttle lever does not have full travel
within their slots, use following procedures:
Adjusting Choke and Throttle Cables (Z915E, and Z930M-EFI
(Kohler Engines)
Throttle Cable Adjustment
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TCT011991-UN-18NOV14
Loosen screw (A) for throttle cable housing (B).
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Move throttle lever all the way forward to the fast position.
Move throttle lever backward 3.2 mm (1/8 in.).
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Pull throttle cable outer housing (B) away from carburetor control
plate until it stops. Tighten screw (A) to secure.
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Verify cable operation and full range of throttle lever within
the slot. Repeat if necessary.
Choke Cable Adjustment
No choke adjustment is needed for Z925M and Z930M-EFI.
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Loosen screw (C) for choke cable housing (D).
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Pull choke knob (A) all the way up to the full choke position.
Push choke knob down 3.2 mm (1/8 in.).
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Pull choke cable outer housing (D) away from carburetor control
plate until it stops. Tighten screw (C) to secure.
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Verify cable operation and full range of choke knob. Repeat
if necessary.
Z920M (Kawasaki Engine)
Throttle Cable Adjustment
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Remove engine access grill.
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TCAL43535-UN-21MAR13
Loosen screw (A) for throttle cable housing (B).
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Move throttle lever all the way forward to the full choke position.
Move throttle lever backward 3.2 mm (1/8 in.).
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Pull throttle cable outer housing (B) away from carburetor control
plate until it stops. Tighten screw (A) to secure.
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Verify cable operation and full range of throttle lever within
the slot. Repeat if necessary.
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Install engine access grill.
Choke Cable Adjustment
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Remove engine access grill.
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Loosen screw (C) for choke cable housing (D).
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Pull choke knob (A) all the way up to the full choke position.
Push choke knob down 3.2 mm (1/8 in.).
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Pull choke cable outer housing (D) away from carburetor control
plate until it stops. Tighten screw (C) to secure.
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Verify cable operation and full range of choke knob. Repeat
if necessary.
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Install engine access grill.
Z930M, Z950M, Z930R, and Z950R (Kawasaki Engines)
Throttle Cable Adjustment
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Remove engine access grill.
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TCAL43536-UN-21MAR13
Z930M Shown.
Loosen screw (A) for throttle cable housing (B).
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Move throttle lever all the way forward to the fast position.
Move throttle lever backward 3.2 mm (1/8 in.).
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Pull throttle cable outer housing (B) away from carburetor control
plate until it stops. Tighten screw (A) to secure.
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Verify cable operation and full range of throttle lever within
the slot. Repeat if necessary.
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Install engine access grill.
Choke Cable Adjustment
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Remove engine access grill.
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Loosen screw (C) for choke cable housing (D).
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Pull choke knob (A) all the way up to the full choke position.
Push choke knob down 3.2 mm (1/8 in.).
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Pull choke cable outer housing (D) away from carburetor control
plate until it stops. Tighten screw (C) to secure.
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Verify cable operation and full range of choke knob. Repeat
if necessary.
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Install engine access grill.
Z960M, and Z970R (Kawasaki Engines)
Throttle Cable Adjustment
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Remove engine access grill.
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TCT011887-UN-22OCT14
960M Shown
Loosen screw (A) for throttle cable housing (B).
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Move throttle lever all the way forward to the fast position.
Move throttle lever backward 3.2 mm (1/8 in.).
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Pull throttle cable outer housing (B) away from carburetor control
plate until it stops. Tighten screw (A) to secure.
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Verify cable operation and full range of throttle lever within
the slot. Repeat if necessary.
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Install engine access grill.
Choke Cable Adjustment
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Remove engine access grill.
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Loosen screw (C) for choke cable housing (D).
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Pull choke knob (A) all the way up to the full choke position.
Push choke knob down 3.2 mm (1/8 in.).
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Pull choke cable outer housing (D) away from carburetor control
plate until it stops. Tighten screw (C) to secure.
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Verify cable operation and full range of choke knob. Repeat
if necessary.
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Install engine access grill.
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