Assemble and Install Pedestal and Intermediate Driveline

IMPORTANT: Apply force only to inner race of bearing when installing bearing housing on driveline shaft. Applying pressure to any other part of bearing housing will damage the bearing.

1. Insert splined shaft end of intermediate driveline (A) through bearing in housing (B) as shown. Install bearing housing on shaft until tight against driveline shoulder using JDG690-9 Bearing Replacer or a piece of pipe and a hammer.

A-Intermediate Driveline
B-Bearing Housing

AG,OUMX005,818 -19-03JUN99-1/9

2. Assemble pedestal (A) to driveline and bearing assembly (B) with 16 x 185 mm pin (C) and 4 x 40 mm cotter pins.

A-Pedestal
B-Driveline and Bearing Assembly
C-Pin, 16 x 185 mm

AG,OUMX005,818 -19-03JUN99-2/9

3. Remove lock nut (B), washer (C) and tapered pin (A) from slip clutch hub.

A-Tapered Pin
B-Lock Nut
C-Washer

AG,OUMX005,818 -19-03JUN99-3/9

4. Remove two quick-lock pins (B) and raise PTO shield (A).

5. Remove paint from gear case input shaft using a wire brush.

6. Apply multipurpose grease on input shaft.

A-PTO Driveline Shield
B-Quick-Lock Pin (2 used)

AG,OUMX005,818 -19-03JUN99-4/9

7. Align splines of slip clutch hub with gear case input shaft and slide hub onto shaft.

8. Align hole in hub with groove in input shaft and install tapered pin, washer and lock nut (A). Install tapered part of pin facing groove around input shaft. Tighten lock nut to specifications.

Specification

9. Remove 5 mm hex wrench (provided) from side of driveline.

10. Adjust four set screws (B) to the desired setting:

• Storage; All the way IN (turn clockwise)
• Operation; All the way OUT (turn counterclockwise)

A-Lock Nut
B-Set Screw (4 used)

AG,OUMX005,818 -19-03JUN99-5/9

11. Attach clip (A) inside PTO shield, on right-hand side, away from clutch. Store hex wrench in clip.

A-Clip

AG,OUMX005,818 -19-03JUN99-6/9

12. Lower PTO shield and install quick-lock pins.

13. Attach chain (A) at location shown.

AG,OUMX005,818 -19-03JUN99-7/9

14. Attach pedestal/driveline assembly (D) to hitch with 25 x 120 mm pin (E) and 4 x40 mm cotter pins.

15. Install PTO shield (A) with four 8.4 x 16 x 1.6 mm washers and M8 x 20 mm cap screws.

16. Attach intermediate driveline shield chain (C) at location shown.

17. Install hose holder (B) with one M12 x 30 mm cap screw, 11 x 30 x 2 mm washer and lock nut.

A-PTO Shield
B-Hose Holder
C-Intermediate Driveline Shield Chain
D-Pedestal/Driveline Assembly
E-Pin, 25 x 120 mm

AG,OUMX005,818 -19-03JUN99-8/9

18. Install hose clamp (B) around hose and attach to mast at location shown with one M10 x 30 mm flange head cap screw and lock nut.

19. Route hose through hose holder (A).

AG,OUMX005,818 -19-03JUN99-9/9