Remove and Install High Intensity Discharge (Xenon) Lights (Optional)

causym CAUTION: Avoid serious injury or death from electric shock or lamp explosion. This lamp is powered by 25,000 volts. Do not begin installation of Xenon lights (HID) unless the lights are turned off, the engine is turned off, the key is removed, and appropriate eye protection is worn.

Remove fixing screws (A) of cab platform HID lights.


A-Fixing screws

ZX1031397
ZX1038576
ZX1038575

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Up to SN 508099: Remove adjusting screws (A) of cab roof HID lights.


A-Adjusting screw

H71390

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From SN 508100: Remove fixing screw (A) of cab roof HID lights.


A-Fixing screw

ZX1038063

OUCC002,00020FF -19-08NOV05-3/9


IMPORTANT: To prevent equipment damage, make sure machine lights are turned off before disconnecting wiring harness connector (A).

Remove rubber boot (A) from light.

Disconnect ballast wiring harness connector from light by turning counterclockwise.

Remove and replace bulb.


A-Rubber boot
B-Ballast wiring harness connector

H71388
H71389

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Attach ballast wiring harness connector (A) to light assembly (B).


A-Ballast wiring harness connector
B-Light assembly

H71396

OUCC002,00020FF -19-08NOV05-5/9


Slide rubber boot (A) onto light assembly.


A-Rubber boot

H71388

OUCC002,00020FF -19-08NOV05-6/9


Install light assembly onto cab platform and retain with fixing screws (A).

Adjust light on cab platform with adjusting screws (B) as needed.


A-Fixing screws
B-Adjusting screws

ZX1038577

OUCC002,00020FF -19-08NOV05-7/9


Up to SN 508099: Install light assembly (A) onto cab roof and retain with adjusting screws (B).

Adjust light with adjusting screws as needed.


A-Light assembly
B-Adjusting screws

H71399

OUCC002,00020FF -19-08NOV05-8/9


From SN 508100: Install light assembly onto cab roof and retain with fixing screws (A).

Adjust light on cab roof with screw (A) as needed.


A-Fixing screws

ZX1038063

OUCC002,00020FF -19-08NOV05-9/9