John Deere

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OMM150179

Issue G3

GATOR® Utility Vehicle

4x2, 6x4 & Trail PIN (068205-)

Introduction

Thank You for Purchasing a John Deere Product
Using Your Operator's Manual
Special Messages

Product Identification

Record Identification Numbers

Safety

Understanding The Machine Safety Labels
WARNING: RIDERS CAN FALL OFF AND BE KILLED
WARNING: YOUNG DRIVERS INCREASE CHANCE OF DEATH
WARNING: ROLLOVER OR FALLING OFF MAY CAUSE DEATH
CAUTION
DANGER
CAUTION
CAUTION: HELP PREVENT INJURY WHEN DUMPING LOADS
Emission Control System Certification Label
Emission Compliance Period
Canadian Electromagnetic Compatibility (EMC) Compliance
Operator Training Required
Operating Safely
Using a Spark Arrestor
Parking Safely
Protect Children and Prevent Accidents
Avoid Tipping
Keep Riders Off Vehicle
Transport Loads Safely
Before Driving
Driving On Rough Terrain
Climbing Or Descending A Hill
Driving Across Slopes
Riding Through Water
Checking Wheel Bolts
Wear Appropriate Clothing
Practice Safe Maintenance
Prevent Fires
Do Not Modify Machine
Tire Safety
Handling Fuel Safely
Handling Waste Product and Chemicals

Operating

Daily Operating Checklist
Avoid Damage to Plastic and Painted Surfaces
Operator Station Controls
Indicator Panel (4x2)
Indicator Panel (6x4)
Using Hand Holds
Adjusting Seats
Testing Safety Systems
Testing the Safety Start System
Using Park Brake
Using Differential Lock
Using Transaxle Shift Lever
Starting the Engine
Stopping Engine
Using Travel Controls
Raising and Lowering Cargo Box
Dumping a Load
Operating the Tailgate
Removing Tailgate
Installing Tailgate Latch Rods
Loading the Cargo Box
Towing Loads
Transporting Vehicle

Replacement Parts

Service Literature
Parts
Part Numbers

Service Intervals

Servicing Your Machine
Daily
Break In
Every 25 Hours
Every 50 Hours
Every 100 Hours
Every 200 Hours
Every 200 Hours or Annually (whichever comes first)
Every 800 Hours or 24 Months (whichever comes first)
Every 2000 Hours or 24 Months
Every 3000 Hours or 36 Months

Service Lubrication

Grease
Chain Lubricant
Lubricating Axle Couplers
Lubricating Drive Chain (6x4)
Lubricating Front King Pins

Service Engine

Engine Warranty Maintenance Statement
Avoid Fumes
Engine Oil
Checking Engine Oil Level
Changing Engine Oil and Filter
Cleaning Rubber Dust Unloading Valve
Cleaning Engine Fins (4x2)
Servicing Air Cleaner Element
Checking Air Intake
Checking Spark Plug
Replacing Fuel Filter
Adjusting Carburetor
Cleaning Engine Compartment
Cleaning Engine Cooling Screens
Recommended Engine Coolant
Checking Coolant Level
Servicing Cooling System 6x4
Checking Spark Arrestor

Service Transmission

Transaxle Oil
Checking Transaxle Oil Level
Changing Transaxle Oil
Checking Drive Belt
Replacing Drive Belt
Checking Drive Chain Tension (6x4)
Adjusting Drive Chain Tension (6x4)
Cleaning Primary Drive Clutch
Checking Secondary Driven Clutch Buttons

Service Electrical

Battery Statement
Removing and Installing Battery
Checking Battery Electrolyte Level
Clean Battery and Terminals
Using Booster Battery
Replacing Headlight Bulb
Replacing Headlight Housing
Replacing Instrument Panel Bulbs

Service Miscellaneous

Removing and Installing Seats
Filling Fuel Tank
Cleaning and Repairing Plastic Surfaces
Cleaning and Repairing Metal Surfaces
Removing and Installing Hood
Checking Wheel Bolt Torque

Troubleshooting

Using Troubleshooting Chart
Engine
Electrical
Brakes

Storage

Storing the Machine
Removing the Machine From Storage

Assembly

Prepare Vehicle For Assembly
Remove Battery
Check Battery Voltage
Reduce Tire Pressure
Install Wheels
Install Spark Arrestor (4x2)
Install Steering Wheel
Install Seats
Install Battery
Install Cargo Box
Install Load Guard
Remove Shipping Wrap
Lubricate Front King Pins
Check Fluid Levels
Clean and Polish Plastic Hood and Fenders

Specifications

4 x 2 Specifications
6 x 4 Specifications
Tires (All Models)
Recommended Lubricants

Warranty

Product Warranty
John Deere, Federal and California Emission Control System Warranty (Small Off-Road Gas Engines)
Tire Warranty
Limited Battery Warranty

John Deere Quality Statement

John Deere Quality

Service Record

Record Service Dates