John Deere

Print

OMM166799

Issue L1

GATOR Utility Vehicle

XUV 825i PIN (040001-)

OPERATOR'S MANUAL

North American Version

Printed in U.S.A.

Introduction

Thank You for Purchasing a John Deere Product
Using Your Operator's Manual
California Proposition 65 Warning
Special Messages
Attachments for Your Machine

Product Identification

Record Identification Numbers

Safety Labels

Safety Label Location

Safety Labels

Understanding The Machine Safety Labels
CAUTION M165798
WARNING M165639
Occupant Protective Structure Safety and Certification Label
CAUTION M160916
CAUTION M161015
WARNING M117554
WARNING M158180
DANGER M128699
WARNING M161567
Warning M165174
Emission Control System Certification Label
Emission Compliance Period
Canadian Electromagnetic Compatibility (EMC) Compliance

Safety

Supervisor Safety Responsibilities
Operator Training Required
Operating Safely
Using a Spark Arrestor
Parking Safely
Protect Children and Prevent Accidents
Avoid Excessive Speeds
Avoid Tipping
Use Seat Belt Properly
Keep Occupant Protective System (OPS) Installed Properly
Keep Riders Off Vehicle
Before Driving
Transport Loads Safely
Using Front Attachments
Towing Loads Safely With Utility Vehicle
Driving On Rough Terrain
Climbing Or Descending A Hill
Driving Across Slopes
Riding Through Water
Checking Wheel Hardware
Wear Appropriate Clothing
Practice Safe Maintenance
Prevent Fires
Do Not Modify Machine
Tire Safety
Handling Fuel Safely
Handling Waste Product and Chemicals

Machine Cleanout

Prevent Fires

Operating Controls

Operator Station Controls

Operating

Daily Operating Checklist
Avoid Damage to Plastic and Painted Surfaces
Using Hand Holds
Adjusting Operator’s Seat
Adjusting Passenger Seat
Using Bench Seat
Using Seat Belt
Testing Safety Systems
Testing the Safety Start System
Using Park Brake
Using Travel Controls
Using Ignition Key Switch
Using Headlights
Using Instrument Panel
Using Instrument Display
Using Instrument Display Arrow Keys
Using Accessory Outlet
Using Turn Signal Switch (If Equipped)
Using Hazard Lights (If Equipped)
Using Front Blade Switch (If Equipped)
Using Storage Tray
Starting the Engine
Stopping Engine
Emergency Stopping
Using Electric Power Assist Steering (EPAS)
Using Traction Assist
Using Four Wheel Drive
Using the Cargo Box
Determining Vehicle Load Capacity
Loading the Cargo Box
Emptying Cargo Box
Towing Loads
Using Correct Tires and Inflation
Tire Chains
Transporting Machine

Replacement Parts

Service Literature
Parts
Part Numbers

Service Intervals

Servicing Your Machine
Break In
Every 50 Hours or Annually
Every 100 Hours or Annually (whichever comes first)
Every 200 Hours or Annually (whichever comes first)
Every 400 Hours or 24 Months (whichever comes first)
Every 800 Hours or 24 Months (whichever comes first)
Every 1000 Hours or 24 Months (whichever comes first)

Service Lubrication

Grease
Lubricating Drive Line
Lubricating Suspension

Service Engine

Engine Warranty Maintenance Statement
Avoid Fumes
Engine Oil
Checking Engine Oil Level
Changing Engine Oil and Filter
Cleaning Dust Unloading Valve
Servicing Air Cleaner Element
Checking Air Intake, Hoses and Clamps
Checking Spark Plug
Replacing Fuel Filter
Cleaning Engine Compartment
Cleaning Radiator Cooling Fins
Checking Coolant Level
Service Cooling System Safely
Servicing Cooling System
Recommended Engine Coolant
Checking Radiator Hoses and Clamps
Inspecting Timing Belt
Inspecting Alternator Belt
Checking Spark Arrestor

Service Transmission

Transaxle Oil
4WD Front Differential Oil
Checking 4WD Front Differential Oil Level
Changing 4WD Front Differential Oil
Checking Transaxle Oil Level
Changing Transaxle Oil
Inspecting Driveline CV Boots
Checking Drive Belt
Cleaning Primary Drive Clutch

Service Steering & Brakes

Brake Fluid
Checking Brake Fluid Level
Checking Brake Pads
Checking Park Brake Fluid

Service Electrical

Battery Warning
Service the Battery Safely
Checking the Battery (Sealed Batteries)
Removing and Installing Battery
Cleaning Battery and Terminals
Using Booster Battery
Replacing Headlight Bulb
Checking and Replacing Fuses

Service Miscellaneous

Using Proper Fuel and Stabilizer
Filling Fuel Tank
Removing and Installing Wheel Assembly
Removing and Installing Seats
Opening and Closing Hood
Removing and Installing Storage Tray
Inspecting Seat Belt
Cleaning and Repairing Cargo Box
Replacing Cargo Box Tailgate Bushings
Checking and Adjusting Toe-In
Adjusting Suspension (Standard Shocks)
Adjusting Suspension (High Performance Shocks)
Cleaning Vehicle Surfaces
Cleaning and Repairing Metal Surfaces
Cleaning Plastic Hood and Body Panel Surfaces
Checking Windshield or Windscreen Regularly

Troubleshooting

Using Troubleshooting Chart
Engine
Electrical
Brakes
Cargo Box
Steering

Storage

Storing Safety
Preparing Machine for Storage
Preparing Fuel and Engine For Storage
Removing Machine From Storage

Specifications

Engine Specifications
Drive Train
Electrical System
Fuel System
Fluid Capacities
Steering and Brakes
Tires
Dimensions
Weights and Capacities
Recommended Lubricants

Warranty

Product Warranty
John Deere and Federal Emissions Control System Warranty Statement (Off-Road Gas Engines for Use in Vehicles Operated at Speeds of 25 MPH or More)
Tire Warranty
Limited Battery Warranty

John Deere Quality Statement

John Deere Quality

Service Record

Record Service Dates