Assembly

NOTE: Remove all banding from the tiller assembly and remove protective wrap from the handlebar assembly before assembling. Remove the tiller from the shipping pallet before beginning assembly.

M87211

1. Cut tie strap (A) holding clutch cables (B) to the handlebar bracket.

M87210

2. Position handlebar legs on handlebar bracket (C) located at top of gearcase.

M87212

3. Three holes are available at the bottom of the handlebar for height adjustment. Select a safe, comfortable height. Align holes and install hardware. Install 3/8 x 1 inch bolt (E) from outside and install 3/8 washer and locknut (D) to bolt from inside.

Connect Drive Cables

1. Locate cables:

M87213

· FORWARD clutch cable (A) which is the shorter cable installed to the right side of the sheave housing.

· REVERSE clutch cable (B) which is the longer cable installed to the left side of the sheave housing.

M88133

2. Connect cables to handlebar bracket:

· FORWARD clutch cable (A) to outside of bracket. (will go to "F" Top Levers.)

· REVERSE clutch cable (B) to inside of bracket. (will go to "R" Bottom Lever.)

M86690

· Position cables in bracket about mid-way in threads (E).

· Secure cables to bracket by tightening nuts (D) against bracket.

· Put rubber boot (C) down over cable end. This will help to keep moisture out of cable.

3. Connect cable ends:

M88135

· FORWARD clutch cable (A) to "F" Top Levers (G).

· REVERSE clutch cable (B) to "R" Bottom Lever (F).

M87218a

· When attaching cable ends use cap screws (1/4 x 3/4 in.) (I), cable spacers (J) and lock nuts (1/4 in.) (K).

· Tighten lock nuts, cable must be able to move freely around spacers.

4. Install tie strap to secure the cables to the handlebar just above the welded bracket on the handlebar.

5. Check for proper adjustments in the Main Clutch levers:

· "F" Top Levers - see Adjusting "Forward" Drive Belt Tension in the Service section.

· "R" Bottom Lever - see Adjusting "Reverse" Drive Belt Tension in the Service section.

Add Engine Oil

NOTE: See Engine Oil in the Service Section for proper type of oil.

M87216

1. Remove oil fill plug (A). (Fill plugs are located on either side of the engine.)

NOTE: Crankcase capacity is approximately 0.56 L (19 oz.)

M86667

2. Slowly add oil into oil plug hole until crankcase is "FULL" (full oil level (B) indicated in illustration).

3. Install oil fill plug (A).

Remind customer to change oil in engine crankcase after first 2 hours of operation.

Check Tire Pressure

NOTE: Tires are overinflated at the factory to seal the bead.

M87219

1. Inflate tires to 96 kPa (14 psi).

Check Gearbox Oil Level


IMPORTANT: Avoid damage! Serious damage can be caused to your transmission if it is allowed to run for even a short time without proper amount of oil.

1. Position tiller on a flat level surface.

M86486a

2. Remove the oil level (vent) plug (A).

3. Check oil level. Oil level should run out of or be up to check hole.

NOTE: Gearbox capacity is approximately 946 mL (32 oz.)

M86494

4. If necessary, add oil at the oil fill port (B). (See Gear Oil in SERVICE section for correct oil.)

5. Install oil level (vent) plug.

Remind customer to drain and refill gearbox after first 25 hours of operation or at the end of first season, whichever comes first.

Fill Fuel Tank Safely

c CAUTION: Avoid injury! Handle fuel with care, it is highly flammable:

· DO NOT refuel machine while you smoke, when machine is near an open flame or sparks, or when engine is running. STOP engine.

· Fill fuel tank outdoors.

· Prevent fires: clean oil, grease and dirt from machine. Clean up spilled fuel immediately.

· Do not store machine with fuel in tank in a building where fumes may reach an open flame or spark.

· To prevent fire and explosion caused by static electric discharge, while you fill tank, use a non-metal fuel container. If you use a funnel, MAKE SURE it is PLASTIC. Avoid using a funnel which has a metal screen or filter.

· Use only clean oil and fuel and clean approved containers and funnels.

· Store oil and fuel in an area protected from dust, moisture and other contamination.

Add Fuel


IMPORTANT: Avoid damage! Avoid spilling fuel. Fuel can damage plastic and painted surfaces. DO NOT mix oil with gasoline. Unleaded gasoline with an octane rating of 87 or higher is recommended. (See Fuel in Service section.) Fuel tank capacity is 2.8 L (3 qt.).

NOTE: Fuel tank capacity is 2.8 L (3 qt.).

M86216

1. Remove fuel cap (A) and "IMPORTANT" shipping tag.

2. DO NOT fill tank to top; fuel can expand.

3. Install fuel cap.

4. Wipe off any spilled fuel.

Connect Spark Plug


IMPORTANT: Avoid damage! Start engine to check for proper operation before using. (See Starting in the OPERATING section for starting instructions.)

M86215

1. Remove "IMPORTANT" shipping tag.

2. Connect spark plug wire to spark plug.

Introduction

Safety Signs

Controls

Operating

Replacement Parts

Service Machine Safely

Service

Troubleshooting

Storing Machine

Assembly

Specifications

Warranty

John Deere Quality Statement

Assembly

Identify Parts

Bag of Parts

Install Handlebar Assembly

Connect Drive Cables

Add Engine Oil

Check Tire Pressure

Check Gearbox Oil Level

Fill Fuel Tank Safely

Add Fuel

Connect Spark Plug