John Deere

OMM139226

Issue A9

Compact Utility Tractor with Gear Transmission

790 Serial No. (190064 - )

Introduction

Safety Signs

Controls

Operating

Replacement Parts

Service Machine Safely

Service Intervals

Service Engine

Service Transmission

Service Electrical

Service Miscellaneous

Grease

Lubricating Tractor Grease Fittings

Lubricating Standard Tractor Grease Fittings

Lubricating Optional 4WD Tractor Grease Fittings

Diesel Fuel Specifications

Lubricity

Avoid Damage to Plastic and Painted Surfaces

Fuel Storage

Filling the Fuel Tank

Changing Rear Tread

Service Tires Safely

Checking Wheel Bolt Torque

Checking Tire Pressure

Front Tire Inflation Pressures

Rear Tire Inflation Pressures

Adjusting Toe-In

Adjusting Brakes

Adjusting Clutch

Troubleshooting

Storing Machine

Assembly

Specifications

Warranty

John Deere Service Literature

John Deere Quality Statement

All Manuals Close Window

Service Miscellaneous


Grease


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Use the following gear grease based on the air temperature range. Operating outside of the recommended grease air temperature range may cause premature failure.

IMPORTANT: Avoid damage! ONLY use a quality grease in this application. DO NOT mix any other greases in this application. DO NOT use any BIO-GREASE in this application.


The following John Deere gear grease is PREFERRED:

NON-CLAY HIGH-TEMPERATURE EP GREASE®-JDM J13E4, NLGI Grade 2

Other greases may be used if above John Deere greases are not available, provided they meet the following compatibility specifications only:

· John Deere Standard JDM J13E4, NLGI Grade 2

Lubricating Tractor Grease Fittings

NOTE: The drawings of the service lubrication areas are from the bottom of the tractor.

· Extremely Wet and Muddy Conditions - Lubricate tractor grease fittings every 10 hours of operation or on a daily basis
· All Other Conditions - Lubricate tractor grease fittings every 50 hours of operation

Lubricating Standard Tractor Grease Fittings

Lubricate all fittings with John Deere Multipurpose Grease. (See Fuels and Lubricants Section.)

· A

Axle Pivot

· B

· Steering Spindles

· C

· Tie Rod Ends

· D

· Front Drag Link Ball Joint (Manual Steering

· E

· Rear Drag Link Ball Joint (Manual Steering)

· F

· Steering Cylinder Ball Joints (Power Steering)

· G

· Clutch Pedal Pivot

· H

· Brake Shaft Pivot

· I

· Right Hand Brake Pedal Pivot



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Lubricating Optional 4WD Tractor Grease Fittings


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Lubricate all fittings with John Deere Multipurpose Grease. (See Fuels and Lubricants Section.)

· A

· Axle Pivot

· B

· Tie Rod Ends

· C

· Front Drag Link Ball Joint (Manual Steering

· D

· Rear Drag Link Ball Joint (Manual Steering)

· E

· Steering Cylinder Ball Joints (Power Steering)

· F

· Clutch Pedal Pivot

· G

· Brake Shaft Pivot

· H

· Right Hand Brake Pedal Pivot


Diesel Fuel Specifications

In general, diesel fuels are blended to satisfy the low air temperature requirements of the geographical area in which they are sold.

Diesel fuel is usually specified to ASTM D975 and sold as either Grade 1 for cold air temperatures or Grade 2 for warm air temperatures.

If diesel fuels being supplied in your area DO NOT meet any of the above specifications, use diesel fuels with the following equivalent properties:

· Cetane Number 40 (minimum). A cetane number greater than 50 is preferred, especially for air temperatures below -20°C (-4°F) or elevations above 1500 m (5000 ft).

· Cold Filter Plugging Point (CFPP). The temperature at which diesel fuel begins to cloud or jell. Use diesel fuels with a CFPP which is at least 5°C (9°F) below the expected low air temperature.

· Sulfur Content of 0.05% (maximum). Diesel fuels for highway use in the United States now require sulfur content to be less than 0.05%. If diesel fuel being used has a sulfur content greater than 0.5%, reduce the service interval for engine oil and filter by 50%.

Bio-Diesel Fuels with bio-degradable properties that meet specification DIN 51606 or equivalent may be used.

Consult your local diesel fuel distributor for properties of the diesel fuel available in your area.

c CAUTION: Avoid injury! California Proposition 65 Warning: Diesel engine exhaust and some of its elements from this product are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Lubricity

Diesel fuel must have adequate lubricity to ensure proper operation and durability of fuel injection system components. Fuel lubricity should pass a minimum of 3300 gram load level as measured by the BOCLE scuffing test.

Avoid Damage to Plastic and Painted Surfaces

· Insect repellent spray may damage plastic and painted surfaces. Do not spray insect repellent near machine.

· Be careful not to spill fuel on machine. Fuel may damage surface. Wipe up spilled fuel immediately.

· Do not wipe dry surface with dry cloth. Plastic and painted surfaces may scratch.

Fuel Storage

IMPORTANT: Avoid damage! DO NOT USE GALVANIZED CONTAINERS-diesel fuel stored in galvanized containers reacts with zinc coating in the container to form zinc flakes. If fuel contains water, a zinc gel will also form. The gel and flakes will quickly plug fuel filters and damage fuel injectors and fuel pumps.


It is recommended that diesel fuel be stored ONLY in a clean, approved POLYETHYLENE PLASTIC container WITHOUT any metal screen or filter. This will help prevent any accidental sparks from occurring. Store fuel in an area that is well ventilated to prevent possible igniting of fumes by an open flame or spark. This includes any appliance with a pilot light.

IMPORTANT: Avoid damage! Keep all dirt, scale, water or other foreign material out of fuel.


Keep fuel in a safe, protected area and in a clean, properly marked ("DIESEL FUEL") container. DO NOT use de-icers to attempt to remove water from fuel. DO NOT use de-icers to attempt to remove water from fuel. DO NOT depend on fuel filters to remove water from fuel. It is recommended that a water separator be installed in the storage tank outlet. BE SURE to properly discard unstable or contaminated diesel fuel and/or their containers when necessary.

Filling the Fuel Tank

c CAUTION: Avoid injury! Handle fuel with care, it is highly flammable:

DO NOT refuel machine while you smoke, when machine is near an open flame or sparks, or when engine is running. STOP engine.

Fill fuel tank outdoors.

Prevent fires: clean oil, grease and dirt from machine. Clean up spilled fuel immediately.

Do not store machine with fuel in tank in a building where fumes may reach an open flame or spark.

To prevent fire and explosion caused by static electric discharge, while you fill tank, use a funnel, make sure it is plastic. Avoid using a funnel which has a metal screen or filter.

Use only clean oil and fuel and clean approved containers and funnels.

Store oil and fuel in an area protected from dust, moisture and other contamination.

IMPORTANT: Avoid damage! Avoid spilling fuel. Fuel can damage plastic and painted surfaces. Fuel tank capacity is approximately 24 L (6.3 gal).


1. Remove fuel tank cap (A).


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2. Fill fuel tank at end of each day's operation to prevent condensation in fuel tank as moist air cools.

3. Fill fuel tank when fuel gauge shows 1/4 or less fuel in tank.

4. Install fuel tank cap.

Changing Rear Tread

To provide best stability, operate tractor with rear wheels mounted in the wide tread position whenever possible.


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c CAUTION: Avoid injury! Support tractor securely on stands before removing a wheel.

IMPORTANT: Avoid damage! Always make sure tires rotate in proper direction. Arrows on sidewall should point in direction of forward rotation.


· Move wheel from one side of tractor to the other (A) to maintain proper direction of tire rotation.

· Tighten tractor front wheel lug bolts to 133 N·m (98 lb-ft). Tighten tractor rear wheel lug bolts to 186 N·m (137 lb-ft). Check and retighten bolts as instructed in service section.

· Tread width dimensions are shown in the following charts. Tread width is measured between centers of tires

Tread Width Specifications

2WD Front Tire Tread Width

Tire Size

Tread

Tire Width

Inside Tire

Outside Tire

4.00-15

969 mm

126 mm

853 mm (33.6 in)

1035 mm (42.7 in)

25 x 8.50-14

958 mm

216 mm

742 mm (29.2 in)

1174 mm (46.2 in)


4WD Front Tire Tread Width

Tire Size

Tread

Tire Width

Inside Tire

Outside Tire

6.00-12

946 mm

157 mm

789 mm (31.1 in)

1103 mm (43.4 in)

23 x 8.50-14

956 mm

216 mm

740 mm (29.1 in)

1172 mm (46.1 in)


2WD and 4WD Rear Tire Tread Width

Tire Size

Tread

Tire Width

Inside Tire

Outside Tire

12.4-16

1016 mm

318 mm

698 mm (27.5 in)

1334 mm (52.5 in)

13.6-16

1016 mm

351 mm

665 mm (26.2 in)

1367 mm (53.8 in)


Service Tires Safely

Explosive separation of a tire and rim parts can cause serious injury or death.

DO NOT attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tire above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and an extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, damaged rims or mission lug bolts and nuts.

Checking Wheel Bolt Torque

c CAUTION: Avoid injury! To avoid injury from possible tractor roll over, NEVER operate tractor with a loose rim, hub, or axle.

Anytime hardware is loosened, it MUST be retightened to specified torque:

1. Tighten FRONT wheel bolts to 133 N·m (98 lb-ft).

2. Tighten REAR wheel bolts to 186 N·m (137 lb-ft).

NOTE: Follow checking procedure when a new tractor is first used, or when wheels have been removed.

· After driving tractor about 100 m (109 yds.), and before placing it under load, retighten hardware to specified torque.

· Check hardware after operating tractor for 3 hours and again after 10 hours.

· Check all hardware frequently and keep it tight.

Checking Tire Pressure


MIF

c CAUTION: Avoid injury! Explosive separation of a tire and rim parts can cause serious injury or death.

Do not attempt to mount a tire without the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly.

Check tires for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

IMPORTANT: Avoid damage! If the tire is liquid filled (A), always keep the valve stem (B) at the top of the tire when checking tire pressure. This prevents liquid from escaping through the valve stem.


Service Interval: Check tires daily for damage or noticeably low pressure. Check tire inflation pressure every 50 hours of operation.

1. Check tires for damage.

2. Check tire pressure with an accurate gauge. See next page for recommended tire pressures.

IMPORTANT: Avoid damage! Locate the MAXIMUM PSI information embossed into the tire side wall (C).


3. Add air, if necessary.

Front Tire Inflation Pressures

Tire Size

Ply Rating

Minimum kPa (psi)

MaximumkPa (psi)

23/8.50-14

4

80 (12)

155 (23)

4.00-15

4

135 (20)

320 (46)

6.00-12

4

100 (15)

180 (26)


Rear Tire Inflation Pressures

Tire Size

Ply Rating

Minimum kPa (psi)

MaximumkPa (psi)

13.6-16

4

80 (12)

100 (15)

12.4-16

4

80 (12)

105 (16)


Adjusting Toe-In

1. Park tractor on level surface.

2. Turn steering wheel so front wheels are in the straight-ahead position.

3. Lower attachment to ground. Lock park brake. Stop engine. Remove key.

4. Measure distance between tire beads (A) at front of tire, hub height.


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5. Measure distance between tire beads (B) at rear of tire, hub height.

6. Front distance should be 3-9 mm (1/8-3/8 in.) less than rear distance. If not, adjust tie rod length.

7. Loosen tie rod nut (C) on both tie rod ends.


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8. Turn tie rod until toe-in is to correct specification.

IMPORTANT: Avoid damage! Ball joints must move freely after you tighten tie rod nuts.


9. Tighten tie rod ends.

Adjusting Brakes

c CAUTION: Avoid injury! To insure that brakes will not pull to one side when pedals are locked together, pedals must be adjusted evenly.

· With brake pedals not locked together (A) as shown, depress both pedals to where they firmly engage brakes. The two pedals should be at the same height when brakes are engaged. If height is not equal, adjust free travel.


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1. Unlock Brake Pedals.

2. Measure distance each pedal travels at top of stroke before engaging brakes. Adjust free travel if it is more than 35 mm (1-3/8 in.).

NOTE: Tighten Lock nuts. Adjust other side in same manner.

3. Loosen linkage rod lock nuts (B). Rotate turnbuckle (C) to shorten rod. Adjust free travel to 25 mm (1 in.). KEEP BOTH PEDALS ADJUSTED EVENLY.


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4. When linkage has no adjustment remaining, see your John Deere dealer for repair service.

Adjusting Clutch

1. Measure free travel at top of pedal stroke (A). If free travel is 15 mm (5/8 in.) or less, adjust linkage to obtain 35 mm (1-3/8 in.) travel.


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2. Remove shield (B) to adjust clutch.

3. To adjust linkage, loosen lock nut (C) and rotate turnbuckle (D). Recheck free travel and retighten lock nut.


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