John Deere

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OMM154156

Issue E5

GATOR Utility Vehicle

HPX, HPX 4x4 & Trail HPX 4x4 PIN (010001 -)

Introduction

Thank You for Purchasing a John Deere Product
Using Your Operator's Manual
Special Messages
Attachments for Your Machine

Product Identification

Record Identification Numbers

Safety Labels

Understanding The Machine Safety Labels
WARNING: ROLLOVER OR FALLING OFF MAY CAUSE DEATH
CAUTION
WARNING: YOUNG DRIVERS INCREASE CHANCE OF DEATH
WARNING: AVOID INJURY FROM EXPLOSION
WARNING: RIDERS CAN FALL OFF AND BE KILLED
DANGER:
Emission Control System Certification Label
Emission Compliance Period
Canadian Electromagnetic Compatibility (EMC) Compliance
SAE J2258 and ASME B56.8 Compliance

Safety

Supervisor Safety Responsibilities
Operator Training Required
Operating Safely
Using a Spark Arrestor
Parking Safely
Protect Children and Prevent Accidents
Avoid Tipping
Keep Riders Off Vehicle
Transport Loads Safely
Towing Loads Safely With Utility Vehicle
Before Driving
Driving On Rough Terrain
Climbing Or Descending A Hill
Driving Across Slopes
Riding Through Water
Checking Wheel Hardware
Wear Appropriate Clothing
Practice Safe Maintenance
Prevent Fires
Do Not Modify Machine
Tire Safety
Handling Fuel Safely
Handling Waste Product and Chemicals

Operating

Daily Operating Checklist
Avoid Damage to Plastic and Painted Surfaces
Operator Station Controls
Using Hand Holds
Adjusting Operator's Seat
Adjusting Passenger Seat
Testing Safety Systems
Testing the Safety Start System
Using Park Brake
Using Key Switch
Using Headlights
Using and Checking Instrument Panel
Using Accessory Outlet
Using Turn Signal Switch (Optional)
Using Hazard Lights (Optional)
Using Storage Tray
Starting the Engine
Stopping Engine
Using Travel Controls
Using Traction Assist
Using All Wheel Drive (AWD) - HPX 4x4 and Trail HPX 4x4
Raising and Lowering Cargo Box
Emptying Cargo Box
Operating the Tailgate
Removing Tailgate
Installing Tailgate Latch Rods
Loading the Cargo Box
Towing Loads
Using Correct Tires and Inflation
Tire Chains
Transporting Vehicle

Replacement Parts

Service Literature
Parts
Part Numbers

Service Intervals

Servicing Your Machine
Break In
Every 50 Hours or Annually (whichever comes first)
Every 100 Hours or Annually (whichever comes first)
Every 200 Hours or Annually (whichever comes first)
Every 300 Hours
Every 400 Hours or 24 Months (whichever comes first)
Every 800 Hours or 24 Months (whichever comes first)

Service Lubrication

Grease
Lubricating Drive Line - HPX 4x4 and Trail HPX 4x4

Service Engine

Engine Warranty Maintenance Statement
Avoid Fumes
Engine Oil - Gasoline Model
Checking Engine Oil Level
Changing Engine Oil and Filter
Cleaning Rubber Dust Unloading Valve
Servicing Air Cleaner Element
Checking Air Intake, Hoses and Clamps
Checking Spark Plug
Replacing Fuel Filter
Adjusting Carburetor
Cleaning Engine Compartment
Cleaning Grille
Cleaning Radiator Cooling Fins
Checking Coolant Level
Service Cooling System Safely
Servicing Cooling System
Recommended Engine Coolant
Checking Radiator Hoses and Clamps
Checking Spark Arrestor

Service Transmission

Transaxle and AWD Differential Oil
Checking AWD Differential Oil Level - HPX 4x4 and Trail HPX 4x4
Changing AWD Differential Oil - HPX 4x4 and Trail HPX 4x4
Checking Transaxle Oil Level
Changing Transaxle Oil
Checking Drive Belt
Replacing Drive Belt
Checking Secondary Driven Clutch Buttons
Cleaning Primary Drive Clutch

Service Steering & Brakes

Brake Fluid
Checking Brake Fluid Level

Service Electrical

Battery Statement
Service the Battery Safely
Checking the Battery (Sealed Batteries)
Removing and Installing Battery
Cleaning Battery and Terminals
Using Booster Battery
Replacing Headlight Bulb
Replacing Instrument Panel Bulbs
Checking and Replacing Fuses

Service Miscellaneous

Using Proper Fuel
Filling Fuel Tank
Removing and Installing Wheel Assembly
Removing and Installing Seats
Opening and Closing Hood
Removing and Installing Storage Tray
Cleaning Plastic Surfaces
Cleaning and Repairing Metal Surfaces

Troubleshooting

Using Troubleshooting Chart
Engine
Electrical
Brakes

Storage

Storing Safety
Preparing Machine for Storage
Preparing Fuel and Engine For Storage
Removing Machine From Storage

Specifications

Engine Specifications
Drive Train
Electrical System
Fuel System
Fluid Capacities
Steering and Brakes
Tires
Travel Speeds
Dimensions
Recommended Lubricants

Warranty

Product Warranty
John Deere, Federal and California Emissions Control System Warranty Statement (Small Off-Road Gas Engines)
Tire Warranty
Limited Battery Warranty

John Deere Quality Statement

John Deere Quality

Service Record

Record Service Dates