John Deere

Print

OMLVU19592

Issue A9

Compact Utility Tractor

4005 PIN(000101 - )

OPERATOR’S MANUAL

North American Version

Litho in U.S.A.

Introduction

Thank You for Purchasing a John Deere Product
Using Your Operator’s Manual
California Proposition 65 Warning
Special Messages
Attachments for Your Machine

Product Identification

Record Identification Numbers

Safety Labels

Safety Label Location
Understanding The Machine Safety Labels
WARNING - LVU800915
WARNING M117557
DANGER T146102
DANGER / POISON
CAUTION - LVU803815
Warning M159705
Emission Control System Certification Label

Safety

Operator Training Required
Operating Safely
Using a Spark Arrestor
Parking Safely
Avoid Tipping
Use Seat Belt Properly
Keep ROPS Installed Properly
Keep Riders Off
Towing Loads Safely
Stay Clear of Rotating Drivelines
Checking Wheel Hardware
Wear Appropriate Clothing
Driving Safely on Public Roads
Practice Safe Maintenance
Avoid High Pressure Fluids
Prevent Fires
Tire Safety
Handling Fuel Safely
Handling Waste Product and Chemicals

Operating - Controls

Operator Station Controls
Operator Station Controls - Floor Panel

Operating

Daily Operating Checklist
Avoid Damage to Plastic and Painted Surfaces
Using Step
Adjusting Seat
Using Seat Belt
Testing Safety Systems
Testing Seat Switch
Testing Neutral Start Switch
Testing Rear PTO Knob
Testing Rear PTO/Seat Switch Interface
Testing Mid-PTO/Seat Switch Interface
Testing Rear PTO/Park Brake Interface
Using Fuel Shut-Off Valve
Using Park Brake
Using Brake Pedals
Using Key Switch
Using Throttle
Using Light Switch
Using Turn Signal Switch
Using the Instrument Panel
Starting Engine
Cold Weather Starting Aids
Cold Weather Starting Procedure
Warming the Engine
Idling the Engine
Starting a Stalled Engine
Starting When Engine Runs Out of Fuel
Stopping Engine
Operating the Collar Shift Transmission
Stopping Machine
Using Differential Lock
Using Mechanical Front Wheel Drive (MFWD)
Using the Power-Take-Off (PTO) Safely
Installing Implement Power-Take-Off (PTO) Drivelines
Using PTO - Operator On Seat
Using PTO - Operator Off Seat
Using Three-Point Hitch
Using Optional iMatch™ Quick-Attach Hitch System
Using Drawbar Hitch
Connecting Implement Hydraulic Hoses
Using Dual Selective Control Valve Lever
Using Selective Control Valve (SCV) Lock Lever
Using Selective Control Valve (SCV) Regenerative Circuit
Ballasting Machine
Transporting Machine
Towing Loads
Using Safety Chain

Replacement Parts

Service Literature
Parts
Part Numbers

Service Intervals

Servicing Your Machine
Break-in - After 1 Hour
Break-in - After First 50 Hours
Every 10 Hours or Daily
Every 50 Hours
Every 200 Hours
Every 500 Hours
Two Years or 2000 Hours

Service Lubrication

Grease
Lubricating Standard Machine Grease Fittings
Lubricating Optional MFWD Machine Grease Fittings
Lubricating Hydraulic Selective Control Valve (SCV) Linkage
Lubricating 3-Point Hitch

Service Engine

Engine Warranty Maintenance Statement
Avoid Fumes
Engine Oil - Diesel
Checking Engine Speeds
Checking Engine Oil Level
Changing Engine Oil and Filter
Cleaning Dust Unloading Valve
Checking Optional Air Restriction Indicator
Servicing Air Cleaner Elements
Checking Air Filter Intake Hoses and Clamps
Service Cooling System Safely
Recommended Engine Coolant
Replacing Thermostat
Servicing Cooling System
Checking Radiator Hoses and Clamps
Servicing Alternator Belt
Servicing Fuel Filter Sediment Bowl and Replacing Fuel Filter
Fuel Injection Pump
Fuel Injection Nozzles
Cleaning Grille and Side Screens
Cleaning Radiator Cooling Screen
Cleaning Radiator Cooling Fins
Adjusting Throttle Lever Tension

Service Transmission

Transaxle Oil
Checking Front Axle Oil Level
Changing Front Axle Oil
Checking Transmission Oil Level
Changing Transmission Oil and Filter

Service Electrical

Battery Warning
Service the Battery Safely
Checking Battery Electrolyte Level
Removing and Installing Battery
Cleaning Battery and Terminals
Using Booster Battery
Replacing Light Bulbs
Adjusting Headlights
Replacing Instrument Panel Light Bulb
Replacing Fuses

Service Miscellaneous

Using Proper Fuel (Diesel)
Filling Fuel Tank
Raising and Lowering Hood
Removing Side Panels
Checking Tire Pressure
Checking Wheel Bolt Torque
Selecting Front Tire Rolling Direction
Changing Wheel Spacing and Tread Width
Checking and Adjusting Toe-In
Adjusting Front Axle Width
Checking and Adjusting Brakes
Checking and Adjusting Clutch
Cleaning Plastic Surfaces
Cleaning and Repairing Metal Surfaces

Troubleshooting

Using Troubleshooting Chart
Engine
Electrical System
Machine
Brakes
Steering

Storage

Storing Safety
Preparing Machine for Storage
Preparing Fuel and Engine For Storage
Removing Machine From Storage

Specifications

Engine
Electrical System
Fuel System
Drive Train
Hydraulic System
3-Point Hitch
PTO
Fluid Capacities
Ground Speeds
Dimensions
Weight
Tires
Tire Inflation Pressures
Tire Loads
Wheel Tread Width
Recommended Lubricants

Warranty

Product Warranty
John Deere, Federal And California Emission Control System Warranty (Non-Road Diesel)
Tire Warranty
Limited Battery Warranty

John Deere Quality Statement

John Deere Quality

Service Record

Record Service Dates