John Deere

OMM134595

Issue J7

Compact Utility Tractor with Gear Transmission

Model 4100 PIN (010001 - )

INTRODUCTION

SAFETY SIGNS

CONTROLS

OPERATING MACHINE

REPLACEMENT PARTS

SERVICE MACHINE SAFELY

SERVICE INTERVAL CHART

SERVICE ENGINE

SERVICE TRANSMISSION

Gear Case Oil

Checking The Front Axle Oil Level

Changing the Front Axle Oil

Transmission and Hydraulic Oil

Checking Transmission Oil Level

Changing Transmission Oil and Suction Screen

SERVICE ELECTRICAL

SERVICE MISCELLANEOUS

TROUBLESHOOTING

STORING MACHINE

ASSEMBLY

SPECIFICATIONS

WARRANTY

JOHN DEERE SERVICE LITERATURE

QUALITY DOESN'T END WHEN YOU INVEST IN A DEERE

Copyright© Deere & Company

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SERVICE TRANSMISSION


Gear Case Oil

Use the following oil viscosity based on the air temperature range. Operating outside of the recommended oil air temperature range may cause premature gear case failure.

IMPORTANT: Avoid damage! ONLY use a quality oil in this gear case. DO NOT mix any other oils in this gear case. DO NOT use BIO-HY-GARD® in this gear case.


The following John Deere gear case oil is PREFERRED:


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· GL-5 GEAR LUBRICANT®-SAE 80W-90

Other gear case oils may be used if recommended John Deere gear case oil is not available, provided they meet the following specification:

· API Service Classification GL-5.

Checking The Front Axle Oil Level

Service Interval: Visually check front axle oil level every 50 hours.

IMPORTANT: Avoid damage! Allow front axle oil time to cool before checking level.


1. Park tractor on level surface.

2. Lower attachments and stop engine.


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3. Turn dipstick (A) to remove it.


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4. Remove and wipe the dipstick. Insert dipstick. Do not screw dipstick into case to check oil level. Pull it out.

5. Oil level should be on the XX area (B) on dipstick.

6. If oil level is low, pour oil into the dipstick opening. Add GL-5 Gear Lubricant®-SAE 80W-90 or equivalent. Oil level should be to the top of the XX area (B) on the dipstick. Install an tighten dipstick.

7. Allow oil at least one hour to settle, then recheck. Recheck again after the first several hours of operation.

Changing the Front Axle Oil

Service Interval: Change front axle oil every 500 hours.

1. Park tractor on level surface.

2. Lower attachments and stop engine.

NOTE: For draining purposes there is approximately 3.4 L (3.6 qt.) of oil in the front axle.

3. Remove differential drain plug (A) from center of axle and drain plugs (B) from left and right spindles. Drain oil into suitable container.


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4. Install and tighten three drain plugs after all oil is drained.

5. Add approximately 3.4 L (3.6 qt.) of GL-5 Gear Lubricant®-SAE 80W-90 or equivalent.

IMPORTANT: Avoid damage! Allow oil one hour to settle before checking level. Recheck oil level after several hours of operation.


6. Remove and wipe the dipstick. Insert dipstick. Do not screw dipstick into case to check oil level. Pull it out.


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7. Oil level should be to the top of the XX area (C) on the dipstick.

8. If oil level is low, add oil through the dipstick opening.

9. Install and tighten the dipstick.

Transmission and Hydraulic Oil

Use oil viscosity based on the expected air temperature range during the period between oil changes.

The following John Deere transmission and hydraulic oil is PREFERRED:

· Low Viscosity HY-GARD® (JDM J20D)

The following John Deere oil is also recommended if preferred oil is not available:

· HY-GARD® (JDM J20C)

Other oils may be used if recommended John Deere oils are not available, provided they meet one of the following specifications:

· John Deere Standard JDM J20D

· John Deere Standard JDM J20C

IMPORTANT: Avoid damage! You can mix Low Viscosity HY-GARD® and HY-GARD®. DO NOT mix any other oils in this transmission. DO NOT use engine oil, "Type F" (Red) Automatic Transmission Fluid, or BIO-HY-GARD®.



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Checking Transmission Oil Level


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Service Interval: Visually check gear transmission oil level every 10 hours of operation or daily.

1. Park tractor on level surface.

2. Lower attachments and stop engine. Allow time for transmission oil to cool. Transmission oil must be cold to get an accurate reading.

IMPORTANT: Avoid damage! Prevent contamination of hydraulic oil. Carefully clean around filler cap before opening.


3. Remove dipstick (A). Check oil level on dipstick.

4. Oil level should be in XX area (B). Oil level is low if level is below XX area.

IMPORTANT: Avoid damage! DO NOT overfill transmission. Oil expands during operation and could overflow.


5. Add Low Viscosity Hy-Gard® (JDM J20D) or equivalent oil until level is at the top of XX mark (B) on dipstick.


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Changing Transmission Oil and Suction Screen

Service Interval: Change transmission oil every 500 hours of operation.

IMPORTANT: Avoid damage! Run engine a few minutes to warm oil.


1. Park tractor on level surface.

2. Lower attachments and stop engine.

NOTE: For draining purposes there is approximately 10.5 L (2.8 gal) of oil in this transmission.

3. Remove transmission drain plug (A) and left and right final drive drain plugs (B). Drain oil into suitable container.


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4. Remove drain plug (C) from suction screen cover.


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5. Remove two bolts and two lock washers (D) to remove the suction screen cover (E).

6. Remove and clean suction screen assembly:


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· Suction Screen Cover (E)

· O-Ring (F)

· Suction Screen (G)

7. Assemble and install the suction screen assembly.

8. Install and tighten four drain plugs (A, B and C).

IMPORTANT: Avoid damage! Prevent contamination of hydraulic oil. Carefully clean around dip stick before opening.


9. Remove dipstick (H).

10. Add approximately 10.5L (2.8 gal) Low Viscosity Hy-Gard® (JDM J20D) or equivalent through the dipstick opening.


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IMPORTANT: Avoid damage! DO NOT overfill transmission. Oil expands during operation and could overflow.


11. Add oil until level is at the top of the XXX area (I) on dipstick.


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12. Run engine at slow speed and check for leaks.