John Deere

OMM144040

Issue E0

Lawn and Garden Tractor

455

PIN (070001 - )

Introduction

Product Identification

Safety

Operating

Replacement Parts

Service Interval Chart

Service Engine

Service Transmission

Service Lubrication

Service Electrical

Service Miscellaneous

Checking Wheel Bolt Tightness

Raising Hood

Removing Grille

Removing and Cleaning Side Panels

Refueling Machine

Fuel Specifications

Filling Fuel Tank

Diesel Fuel Storage

Cleaning and Repairing Plastic Surfaces

Cleaning and Repairing Metal Surfaces

Troubleshooting

Storing Machine

Assembly

Specifications

Warranty

John Deere Quality Statement

Service Record

Copyright© Deere & Company

All Manuals Close Window

Service Miscellaneous

Checking Wheel Bolt Tightness


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Check wheel bolts often during the first 100 hours of operation. Tighten every other bolt in sequence until all bolts are at 88 N·m (65 lb-ft).

Raising Hood


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1. Lift front of hood up.


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2. Raise back of hood.

Removing Grille

1. Lift front of hood up. do not raise hood all the way up.


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2. Open and turn the two spring-loaded fasteners (A) to the horizontal position.

3. Pull grille (B) forward.

4. Remove grille.

Removing and Cleaning Side Panels

1. Raise hood.


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2. Open and turn two spring-loaded fasteners (A) to the horizontal position.

IMPORTANT: Avoid damage!

·Do not remove screen from side panel, you will damage the screen tabs.

·Be sure air intake hose is properly installed in left-hand side panel.


3. Remove side panel.


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4. Hold side panel in an upright position and clean using compressed air or water. Be sure large air intake hole (B) is facing down so dirt and debris can be forced out of panel.

5. Install side panels.

Refueling Machine


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c CAUTION: Avoid injury! Handle fuel with care, it is highly flammable:

· DO NOT refuel machine while you smoke, when machine is near an open flame or sparks, or when engine is running. STOP engine.

· Fill fuel tank outdoors.

· Prevent fires: clean oil, grease and dirt from machine. Clean up spilled fuel immediately.

· Do not store machine with fuel in tank in a building where fumes may reach an open flame or spark.

· To prevent fire and explosion caused by static electric discharge, while you fill tank, use a non-metal fuel container. If you use a funnel, MAKE SURE it is PLASTIC. Avoid using a funnel which has a metal screen or filter.

· Use only clean oil and fuel and clean approved containers and funnels.

· Store oil and fuel in an area protected from dust, moisture and other contamination.

Fuel Specifications

· Use Grade No. 2-Diesel fuel for temperatures between -10°C (14°F) and 50°C (122°F).

· Use Grade No. 1-Diesel fuel for temperatures between -30°C (-22°F) and 30°C (86°F).

· Use Grade No. 1-Diesel fuel for all temperatures at altitudes above 1500 m (5000 ft.).

· For maximum filter life, sediment and water should not be more than 0.10 per cent.

· The cetane number should be 45 minimum. If you operate your machine where air temperatures are normally low or in high altitudes, you may need fuel with a higher cetane number.

· Cloud Point - For cold weather operation, cloud point should be 5°C (9°F) below lowest normal air temperature.

· In winter use special winter fuel or add an anti-gelling compound to fuel to maintain its proper viscosity.

Filling Fuel Tank

Fill fuel tank at the end of each day's operation to prevent condensation and freezing during cold weather.

Fuel tank capacity is 24.6 L (6.5 gal).

1. Stop engine. If engine is hot let it cool several minutes before you add fuel.

2. Remove any trash from area around fuel tank cap.


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3. Remove fuel tank cap (A) slowly to allow any pressure built up in tank to escape.

4. Fill fuel tank only to bottom of filler neck.

5. Install fuel tank cap.

Diesel Fuel Storage

IMPORTANT: Avoid damage! Diesel fuels stored for a long time may form gum and plug filters.

Diesel fuel stored in galvanized containers reacts with zinc coating on container to form zinc flakes. If fuel contains water, a zinc gel will form. Gel and flakes will quickly plug fuel filters and damage fuel injectors and pumps.


· Do not use a galvanized or brass-coated container to store diesel fuel. Brass is an alloy of copper and zinc.

· Store fuel in a plastic or aluminum container, or in a specially coated steel container made for diesel fuel.

· Keep fuel in a clean container in a protected area. Water and sediment must be removed before fuel gets to the engine. Do not use de-icers to remove water from fuel. Do not depend on fuel filters to remove water.

· If possible, install a water separator at the storage tank outlet. (See your John Deere dealer for this part.)

· Keep all dirt, scale, water or other foreign material out of fuel.

· Store fuel drum on its side with plug up.

Cleaning and Repairing Plastic Surfaces

Your John Deere dealer has the professional materials needed to properly remove surface scratches from any plastic surfaces, do not attempt to paint over marks or scratches in plastic parts.

IMPORTANT: Avoid damage! Improper care of machine plastic surfaces can damage that surface:

· DO NOT wipe plastic surfaces when they are dry. Dry wiping will result in minor surface scratches.

· Use a soft, clean cloth (bath towel, diaper, automotive mitt).

· DO NOT use abrasive materials, such as polishing compounds, on plastic surfaces.

· DO NOT spray insect repellent near machine.


1. Rinse hood and entire machine with clean water to remove dirt and dust that may scratch the surface.

2. Wash surface with clean water and a mild liquid automotive washing soap.

3. Dry thoroughly to avoid water spots.

4. Wax the surface with a liquid automotive wax. Use products that specifically say "contains no abrasives."

IMPORTANT: Avoid damage! Do not use a power buffer to remove wax.


5. Buff applied wax by hand using a clean, soft cloth.

Cleaning and Repairing Metal Surfaces

Cleaning:

Follow automotive practices to care for your vehicle painted metal surfaces. Use a high-quality automotive wax regularly to maintain the factory look of your vehicle's painted surfaces.

Repairing Minor Scratches (surface scratch):

1. Clean area to be repaired thoroughly.

IMPORTANT: Avoid damage! DO NOT use rubbing compound on painted surfaces.


2. Use automotive polishing compound to remove surface scratches.

3. Apply wax to entire surface.

Repairing Deep Scratches (bare metal or primer showing):

1. Clean area to be repaired with rubbing alcohol or mineral spirits.

2. Use paint stick with factory-matched colors available from your John Deere dealer to fill scratches. Follow directions included on paint stick for use and for drying.

3. Smooth out surface using an automotive polishing compound. Do not use power buffer.

4. Apply wax to surface.