Assembly

c CAUTION: Avoid injury! Explosive separation of tire and rim parts is possible when they are serviced incorrectly:

· Do not attempt to mount a tire without the proper equipment and experience to perform the job.

· Do not inflate the tires above the recommended pressure.

· Do not weld or heat a wheel and tire assembly. Heat can cause an increase in air pressure resulting in an explosion. Welding can structurally weaken or deform the wheel.

· Do not stand in front or over the tire assembly when inflating. Use a clip-on chuck and extension hose long enough to allow you to stand to one side.

1. Check tires for damage.

2. Check tire pressure with an accurate gauge.

3. Add or remove air, if necessary.


Tire Size	Pressure
Front: 16x6.50-8	70-97 kPa (10-14 psi)
Rear: 23x10.5-12	56-70 kPa (8-10 psi)

Charge and Connect Battery

c CAUTION: Avoid injury! Prevent Battery Explosions:

· Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.

· Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

· Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).


IMPORTANT: Avoid damage! Follow instructions carefully. Battery and battery cables must be installed correctly. When installing battery, make sure battery posts are facing toward front of machine.

1. Raise hood.

M96016

2. Release rubber strap (A) and remove battery.

3. Remove protective caps from battery terminals. Retain the black negative cap.

4. Charge battery. Full charge is 12.6 volts.

5. Install black protective cap over negative (-) terminal.

6. Install battery with terminals toward front of machine. Secure with rubber strap.


IMPORTANT: Avoid damage! To prevent damage to fuel line on models GX325 and GX335, route positive (+) battery cable so it is not between fuel line and engine.

7. Connect red positive cable (B) to positive (+) battery terminal. Tighten the connection.

8. Apply general purpose grease or silicone spray to terminal to help prevent corrosion. Slide red cover over positive (+) terminal.

9. Remove and discard protective cap from negative (-) battery terminal.

10. Connect black negative cable (C) to negative (-) battery terminal. Tighten the connection.

11. Apply general purpose grease or silicone spray to terminal to help prevent corrosion.

Level Mower Deck

1. Park machine safely on a level surface. (See Parking Safely in the SAFETY section.)

2. Level mower deck side-to-side and front-to-rear.

Install Discharge Chute

c CAUTION: Avoid injury! Never operate mower without discharge chute in place.

NOTE: Attaching hardware is provided in the bag of parts.

M47397

1. Install discharge chute to mower deck with two M8x16 bolts (A) and lock nuts (B).

2. Tighten nuts to 20 N·m (15 lb-ft).

Install Mower Wheels

1. Start engine.

2. Raise mower deck completely.

3. Park machine safely with mower in raised position. (See Parking Safely in the SAFETY section.)

4. Remove wheels from mower and install in operating position:

M96011

· 48C Mower - Remove spring locking pin (A) and drilled pin (B). Move wheel to operating position. Install pins.

MX8332

· 54C Mower - Pull pin (C) outward and move wheel to operating position. Release pin to lock wheel in position.

Break-In Electric PTO Clutch

c CAUTION: Avoid injury! Make sure area is clear of bystanders. Run machine in a well-ventilated area.


IMPORTANT: Avoid damage! Do not break-in clutch without mower deck installed. Clutch must be burnished against drive resistance of mower deck.

1. Move machine to a hard, level surface.

2. Lock park brake.

3. Start the engine.

4. Lower mower deck completely.

5. Move throttle lever to half speed position. Allow engine to warm 30-60 seconds.

6. Leave throttle at half speed position.

7. Engage PTO and run mower for 5 seconds.

8. Disengage PTO and wait 15 seconds for clutch to cool.

9. Repeat this cycle 15 to 20 times to properly burnish PTO clutch.

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Introduction

Product Identification

Safety

Operating

Replacement Parts

Service Intervals

Service Lubrication

Service Engine - Models GX325 and GX335

Service Engine - Model GX345

Service Transmission

Service Steering

Service Mower

Service Electrical

Service Miscellaneous

Troubleshooting

Storage

Assembly

Specifications

Warranty

John Deere Quality Statement

Service Record

Assembly

Install Steering Wheel and Tilt Lever

Installing Plastic Front Bumper Cover

Install Seat

Check Tire Pressure

Charge and Connect Battery

Level Mower Deck

Install Discharge Chute

Install Mower Wheels

Break-In Electric PTO Clutch