Service Engine

Maintenance, repair, or replacement of the emission control devices and systems on this engine, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized John Deere dealer.

Avoid Fumes

MIF

c CAUTION: Avoid injury! Engine exhaust fumes can cause sickness or death:

· If it is necessary to run an engine in an enclosed area, use an exhaust pipe extension to remove the fumes.

· Always try to work in a well ventilated area.

Engine Oil

TS1412

Use oil viscosity based on the expected air temperature range during the period between oil changes.

The following oil is preferred:

· John Deere PLUS-4®

Other oils may be used if they meet one the following:

· API Service Classification SG

· API Service Classification SF

· CCMC Specification G4

Oils meeting Military Specification MIL-L-46167B may be used as arctic oils.

Checking Engine Oil

1. Park Front Mower on a level surface.

2. STOP engine.

3. Lift and open the hood.

4. Remove dipstick (A). Wipe with clean cloth.

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5. Install the dipstick in its tube, but do not tighten it: let the dipstick threads rest on top of the tube.

NOTE: FULL mark on the dipstick is below the word FULL.

6. Remove the dipstick. Check the oil level. Oil should be between the ADD and FULL marks-not above the FULL mark.


IMPORTANT: Avoid damage! If oil is below the ADD mark, do not run the engine.

7. Add oil if necessary. See Engine Oil above.

8. Install and tighten dipstick. Lower hood.

Changing Engine Oil And Filter

1. Park the Front Mower on a hard, level surface.

2. LOCK the park brake. STOP the engine.

3. Lift and open the hood.

4. Put an oil pan under the drain tube (A).

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5. Loosen the drain fitting (B).

6. While the oil is draining, remove the filter (C): turn it counterclock-wise.

7. Put a film of oil on the gasket of the new filter.

8. Install the filter. Turn the filter until the gasket contacts the mounting surface. Then turn the filter BY HAND 3/4 turn more.

9. Tighten the drain fitting. Do not overtighten the fitting. Remove the drain pan.

10. Remove the dipstick (D).

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11. Install oil through the dipstick tube.

· Without a filter change: 1.9 L (4.0 pt) oil

· With a filter change: 2.1 L (4.5 pt) oil

12. Lower the hood.

13. Run the engine at HALF SPEED.

14. Stop the engine. Lift the hood. Check for leaks around the filter and drain fitting.

NOTE: The FULL mark on the dipstick is below the word FULL.

15. Check the oil level. Do not tighten the dipstick. Oil should be between ADD and FULL on the dipstick-not above the FULL mark. Install and tighten the dipstick.

16. Lower the hood.

Cleaning The Air Intake Screen

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1. STOP the engine.

2. Clean the air intake screen (A) with rag, brush, or compressed air.

3. If the screen is very dirty, lift and open the hood.

4. Pull the tab (B) on each side down slightly and turn it to the straight-ahead position.

· Remove the screen and clean it.

· Clean the screen on top of the radiator.

5. When you install the screen:

· Turn the tabs to the straight-ahead position.

· Install the tabs in the slots.

· Pull the tab (B) on each side down slightly and turn it sideways.

Servicing The Air Cleaner

Cleaning The Foam Element


IMPORTANT: Avoid damage! If you operate the Front Mower in dusty conditions, check the air cleaner daily. · To help prevent engine damage: · Do not run the engine without the air cleaner elements. · Do not run the engine without the gaskets under the cover wing nuts.

1. Lift and open the hood.

2. Remove the air intake screen.

3. Remove the air cleaner cover:

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· Loosen the wing nuts (A) to remove the cover.

4. Remove the foam element (B) from the paper element (C).

5. Wash the foam element:

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· Wash it in warm water-detergent solution.

· Rinse it. Let it dry.

· Put 30 ml (1 oz) clean engine oil on the element. Squeeze it to distribute oil and remove excess oil.

6. Check the paper element. If element has a break, is very dirty or oily or sooty, replace it.

7. Install the elements and the cover.

8. Install air intake screen.

9. Lower the hood.

Replacing The Paper Element

1. Lift and open the hood.

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2. Remove the air intake screen.

3. Remove the air cleaner cover:

· Loosen the wing nuts (A) to remove the cover.

4. Remove the foam element (B) from the paper element (C).

5. Throw away the paper element.

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6. If foam element is dirty, clean it as follows:

· Wash it in a solution of warm water and liquid detergent. DO NOT wash paper element.

· Rinse foam element.

· Squeeze excess water from foam element.

· Allow foam element to air dry.

· Put approximately 30 ml (1 oz) of clean engine oil to foam element.

· Squeeze foam element to distribute oil evenly.

7. Install the foam element on the new paper element.

8. Install the elements and the cover.

9. Install air intake screen.

10. Lower the hood.

Checking Spark Plugs

c CAUTION: Avoid injury! To avoid injury: Before you remove spark plugs, STOP engine and wait until engine is cool.

1. Stop engine. Remove key. Lift hood.

2. Disconnect spark plug wires (A), one on each side, and remove spark plugs.

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3. Clean spark plugs carefully with a wire brush.

4. Inspect the plug(s) for damage (cracks, pits, etc.) or excess wear.

5. Adjust the gap to 0.64 mm (0.025 in).

6. Install the plug(s). Connect the wire(s).

7. Lower hood.

NOTE: In Canada use only resistor plug(s).

Replacing Fuel Filter

c CAUTION: Avoid injury! Before you remove the fuel filter STOP the engine and let it cool.

To help prevent fire and/or explosion:

Do not smoke near the fuel system.

Keep sparks and flames away from the fuel system.

NOTE: Change filter when fuel is low in fuel tank.

1. Park tractor on a level surface.

2. STOP engine. Remove key. Let engine COOL.

3. Lift and open the hood.

4. Turn the fuel shutoff pointer to the rear to the CLOSED position.

5. To change the filter (A):

· Use a pliers to open and slide the clamps (B) away from the filter.

· Disconnect the hoses from the filter.

· Install the new filter with the arrow on the filter body pointing forward.

· Install the clamps.

6. Turn the fuel shutoff pointer vertical to the OPEN position.

7. Check for leaks.

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8. Lower hood.

Service Cooling System Safely

c CAUTION: Avoid injury! Explosive release of fluids from pressurized cooling system can cause serious burns:

Shut off engine.

Only remove filler cap when radiator is cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.

Engine Coolant

Use ethylene glycol base coolant. These coolants usually have labels stating "For Automobile and Light Duty Service." These products are also often labeled for use in aluminum engines. Check container label before using.


IMPORTANT: Avoid damage! To prevent engine damage, DO NOT use pure antifreeze or more than 50% antifreeze in the cooling system. DO NOT mix or add any other type additives to the cooling system.

Mix approximately 50 percent antifreeze with 50 percent distilled or deionized water. This mixture will provide freeze protection to -37 degrees C (-34 degree F).

Certain geographical areas may require lower temperature protection. See the label on your antifreeze container or consult your John Deere dealer to obtain the latest information and recommendations.

The recommended antifreeze provides:

· Adequate heat transfer.

· Corrosion-resistant environment within the cooling system.

· Compatibility with cooling system hose and seal material.

· Protection during cold and hot weather operations.

Checking Coolant Level


IMPORTANT: Avoid damage! To prevent engine damage: · DO NOT operate engine without coolant. · DO NOT pour coolant into the radiator when the engine is hot. · To prevent engine overheating, never exceed more than 50 percent antifreeze in cooling system. · Cooling system capacity is 3.1 L (3.3 U.S. qt).

c CAUTION: Avoid injury! Do not remove the radiator cap unless the engine is cool. Then turn the cap slowly to the stop. Release all pressure before you remove the cap.

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1. Check the coolant level when the engine is cool. Do not remove the radiator cap (A) unless the engine is cool.

2. Lift and open the hood.

3. Coolant level must be between the LOW and HIGH (B and C) marks on the recovery tank.

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4. If the coolant is low, remove the tank cap (D).

5. Add a solution of 50% ethylene glycol (without stop-leak additive) antifreeze and 50% water to the correct level.

6. Install and tighten the tank cap.

7. If necessary, clean debris from the air intake screen and radiator.

8. Check the condition of the hoses and clamps. Check for leaks or loose connections.

Draining Cooling System

1. STOP engine. Let engine cool.

c CAUTION: Avoid injury! To prevent injury:

Do not remove radiator cap unless engine is cool.

Wrap hand with a rag.

Turn cap slowly to STOP mark on cap.

Release ALL pressure before you remove cap.

2. Lift hood.

3. Cover radiator cap with rag, then open cap to release ALL pressure.

4. Close cap tightly.

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5. Remove top hose clamp (A). This is the small hose that runs from the water pump to the cylinder head.

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NOTE: Locate the hose on the left side of the engine.

6. Hold a bucket below the hose. Pull hose off of fitting and drain coolant into bucket.

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NOTE: There should be very little coolant escape from the cylinder head fitting if the pressure has been released from the radiator and the cap installed tightly.

7. After coolant has drained, install hose and clamp to cylinder head fitting.

8. Flush the cooling system. (See Flushing Cooling System in this section.)

Flushing Cooling System


IMPORTANT: Avoid damage! To prevent engine damage, DO NOT pour water into a hot engine. DO NOT operate engine without coolant.

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1. Fill cooling system with clean water and John Deere Cooling System Cleaner, or John Deere Cooling System Quick Flush or equivalent. Follow directions on can.

2. Install and tighten radiator cap (A).

3. Start and run engine until it reaches operating temperature.

c CAUTION: Avoid injury! Explosive release of fluids from pressurized cooling system can cause serious burns.

Shut off engine.

Only remove filler cap when cool enough to touch with bare hands.

Slowly loosen cap to first stop to relieve pressure before removing completely.

4. Drain cooling system immediately before rust and dirt settle.

5. Install and tighten drain plug.

6. Fill cooling system. (See Filling Cooling System in this section.)

Filling Cooling System


IMPORTANT: Avoid damage! To prevent engine damage, DO NOT use straight antifreeze or more than 50% antifreeze in the cooling system. DO NOT mix or add any other type additives to the cooling system. Cooling system capacity is 3.1 L (3.3 qt)

1. For cold weather:

· Use a solution of only ethylene glycol antifreeze (without a stop-leak additive) and clean, soft water.

· A chart on antifreeze container tells how much antifreeze to use for freeze protection needed in your area.

2. When operating engine in extremely cold temperatures:

· See your John Deere dealer for information on arctic operation.

3. For temperatures above freezing:

· Fill cooling system with clean, soft water and John Deere Engine Coolant Conditioner.

4. John Deere Cooling System Sealer or its equivalent may be added to radiator to seal leaks. Do not use any other additives in cooling system.

5. Install and tighten radiator cap.

6. Run engine until it reaches operating temperature.

7. STOP engine.

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8. After engine cools, check coolant level in recovery tank (A):

· When engine is HOT-Coolant level should be UP to H mark on recovery tank.

· When engine is COLD-Coolant level should be DOWN to L mark on recovery tank.

9. Remove cap (B) to add coolant if necessary.

10. Check condition of coolant system hoses. Install new hoses periodically.

11. Tighten hose clamps regularly.

Tightening The Hose Clamps

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Tighten the cooling system hose clamps.

After 3 years of operation, install new hoses.

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Adjusting PTO Clutch

c CAUTION: Avoid injury! STOP engine before you adjust clutch.

PTO clutch is on engine crankshaft. Adjust clutch if blade stop time is more than 6 seconds. See Checking Blade Stop Time in Operating The Mower section.


IMPORTANT: Avoid damage! Turn each of the adjusting nuts SAME NUMBER of turns. You may want to mark brake plate and nuts before you adjust them to help keep track of turns.

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1. Tighten three nuts (A) 1/2 turn.

2. Check blade stop time. See Checking Blade Stop Time in Operating Mower section.

3. If stop time is more than 5 seconds, tighten three nuts 1/4 turn.

4. Start engine and listen for clutch scraping. If clutch is scraping, STOP engine and loosen nuts 1/4 turn.

5. Check stop time.

6. Adjust nuts until stop time is between 3 and 5 seconds.

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