John Deere

OMM141871

Issue D0

Sabre Yard and Garden Tractors

1948GV/HV, 2148HV, 2354HV

PIN (010001 - )

and 2554HV

PIN (025001 - )

Introduction

Product Identification

Safety

Operating

Replacement Parts

Service Interval Chart

Service Lubrication

Service Engine

Avoid Fumes

Engine Warranty Maintenance Statement

Adjusting Carburetor

Engine Oil

Checking Engine Oil Level

Changing Engine Oil

Changing Engine Oil Filter

Cleaning Air Intake Screen and Engine Fins

Checking and Cleaning Air Cleaner Elements

Checking Spark Plugs

Replacing Fuel Filter

Service Transmission

Service Mower

Service Electrical

Service Miscellaneous

Troubleshooting

Storing Machine

Assembly

Specifications

Warranty

Sabre by John Deere Quality Statement

Service Record

Copyright© Deere & Company

All Manuals Close Window

Service Engine


Avoid Fumes

c CAUTION: Avoid injury! Sickness or possible death from engine exhaust fumes.

DO NOT run an engine in an enclosed area without:

· An exhaust pipe extension connected to the exhaust pipe of the engine directing the exhaust fumes out of the area.

· Doors and windows open allowing fresh outside air into the area and getting the exhaust fumes out.

Engine Warranty Maintenance Statement

Maintenance, repair, or replacement of the emission control devices and systems on this engine, which are being done at the customers expense, may be performed by any nonroad engine repair establishment or individual. Warranty repairs must be performed by an authorized John Deere dealer.

Adjusting Carburetor

NOTE: Carburetor is calibrated by the engine manufacturer and should not require any adjustments.

If engine is operated at altitudes above 1829 m (6,000 ft.), some carburetors may require a special high altitude main jet. See your John Deere dealer.

Possible engine surging will occur at high rpm with no load (with transmission in "N" neutral and mower blade engagement lever disengaged). This is a normal condition due to the emission control system.

If engine is hard to start or runs rough, check the Troubleshooting section of this manual.

After performing the checks in the troubleshooting section and your engine is still not performing correctly, contact your John Deere dealer.

Engine Oil


M1999061615130

Use oil viscosity based on the expected air temperature range during the period between oil changes.

The following John Deere oils are preferred:

· TORQ-GARD®

· PLUS-4®

Other oils may be used if above John Deere oils are not available, provided they meet the following specification:

· API Service Classification SG or higher

Checking Engine Oil Level

IMPORTANT: Avoid damage! , DO NOT run engine if oil level is below ADD mark.


1. Park tractor on a level surface. STOP engine. Let engine cool.

2. Lift hood.

3. Clean area around dipstick to prevent debris from falling into crankcase.


MX1579

Picture Note: Model 2554HV used for photo purposes.

4. Remove dipstick (A). Wipe with clean cloth.

5. Insert dipstick into the tube and rest the oil fill cap on the tube. DO NOT thread the cap onto the tube.

6. Remove dipstick and check the oil level.


DIP2

7. Oil must be between ADD and FULL marks.

8. Add oil to FULL mark if necessary. DO NOT overfill.

9. Install and tighten dipstick. Lower hood.

Changing Engine Oil

c CAUTION: Avoid injury! Hot Engine and Hot Oil can cause severe burns. Allow engine temperature to drop from hot to warm level before attempting to change oil.

1. Run engine to warm oil.

2. Park tractor on level surface. STOP engine, LOCK park brake and remove key.

3. Wipe debris and dirt from around dipstick.


MX1579

Picture Note: Model 2554HV used for photo purposes.

4. Put drain pan under drain extension (A).

5. Remove drain plug (A) and drain oil into oil drain pan.

6. Replace drain plug. Tighten to: 13.6 N·m (10 ft. lb.).

7. Remove dipstick (B) and refill with new oil of recommended grade.

· Approximate engine oil capacity: 2.1 L (2 qt.)


DIP2

8. Install dipstick and then remove to check oil level. (See Checking Engine Oil in this section.) Oil level must be between ADD and FULL marks. Do not overfill.

9. Install and tighten dipstick.

10. Start engine and check for oil leaks. Correct any leaks before operating.

Changing Engine Oil Filter

c CAUTION: Avoid injury! Hot Engine and Hot Oil can cause severe burns. Allow engine temperature to drop from hot to warm level before attempting to change oil and filter.

To prevent accidental starting, remove wire from spark plugs and disconnect battery at negative terminal before servicing engine.

1. Park tractor on level surface. STOP engine, LOCK park brake and remove key.

2. Drain engine oil and replace with fresh oil. (See Changing Engine Oil in this section.)

3. Wipe debris and dirt from around oil filter.


M97151

Picture Note: Model 2554HV shown for photo purposes.

4. Put a small shallow pan or funnel under oil filter (A) to catch oil drained from filter.

5. Remove old filter (A) and wipe off filter tray with a clean cloth.

6. Lightly oil filter gasket with fresh, clean oil.

7. Install replacement oil filter. Turn oil filter to the right (clockwise) until rubber gasket contacts filter adapter. Tighten filter an additional one-half turn.

8. Start and run engine at idle to check for leaks. Stop engine.

9. Check oil level. (See Checking Engine Oil Level in this section.)

10. Add oil if required. (See Engine Oil in this section.)

Cleaning Air Intake Screen and Engine Fins

IMPORTANT: Avoid damage! Which can result from overheating:

Keep air intake screen free of dust.
Keep cooling fins free of dust.

Keep cooling shrouds in place.


1. STOP engine. LOCK park brake and remove key.

2. Lift hood.


M97151

Picture Note: Model 2554HV shown for photo purposes.

3. Clean air intake screen (A), oil cooler fins (B) and external surfaces, with rag, brush, vacuum or compressed air. Lower hood.

Checking and Cleaning Air Cleaner Elements

NOTE: It may be necessary to check the air filter more frequently if operating vehicle in dusty conditions.

1. Lift hood.

2. Clean any dirt and debris from the air cleaner area before removing cover.


M97151

Picture Note: Model 2554HV shown for photo purposes.

3. Remove cover (A).

4. Inspect foam precleaner (B) and element (C) without removing.


M88594

5. If precleaner (B) is dirty, carefully remove from filter, leaving element (C) in the air cleaner housing.

NOTE: DO NOT wash paper element.

6. Wash precleaner (B) in a solution of warm water and liquid detergent.

7. Rinse precleaner thoroughly. Squeeze out excess water in a dry cloth until precleaner is completely dry.

8. Put approximately 30 ml. (1 oz.) of clean engine oil onto precleaner. Squeeze precleaner to distribute oil evenly. Squeeze out excess oil with a clean cloth.

IMPORTANT: Avoid damage! A damaged paper element (C) can allow dirt into the carburetor and can cause poor engine performance, engine damage or failure:

· DO NOT attempt to clean paper element by tapping against another object.

· Replace element ONLY if very dirty.

· DO NOT use pressurized air to clean element.

· If element is damaged or the seal is cracked, replace.


9. Remove and replace filter element (C) ONLY if damaged or very dirty.

10. Carefully remove element (C) from air cleaner housing. Replace with a NEW element.

11. Carefully clean air cleaner housing. Prevent any dirt from falling into carburetor.

12. Install precleaner onto new filter element and install into air cleaner housing.

13. Install cover. Lower hood.

Checking Spark Plugs

c CAUTION: Avoid injury! Before you remove spark plugs, STOP engine and wait until engine is cool.

1. Stop engine. Remove key. Lift hood.


MX1579

Picture Note: Model 2554HV used for photo purposes.

2. Disconnect spark plug wires (A), one on each side, and remove spark plugs.

3. Clean spark plugs carefully with a wire brush.


M33906

4. Check plug gap with a wire feeler gauge.

· Gap should be 0.76 mm (0.030 in.)

5. To change gap, move the outer electrode.

6. Install and tighten spark plug(s).

· Tighten plug(s) to: 24.4/29.8 N·m (18/22 lb.-ft.).

7. Connect the spark plug wires.

8. Lower hood.

Replacing Fuel Filter

c CAUTION: Avoid injury! Keep cigarettes, sparks, and flames away from the fuel system. Make sure engine is cool to the touch.

IMPORTANT: Avoid damage! When disconnecting fuel tank hose from filter, be sure to hold hose above fuel tank level so fuel does not run out.


NOTE: Change filter when fuel is low in fuel tank.

1. Park tractor on a level surface.

2. STOP engine. Remove key. Let engine COOL.

3. Lift hood.


M97151

Picture Note: Model 2554HV shown for photo purposes.

4. Using pliers, slide hose clamps (A) away from fuel filter (B).

5. Disconnect hoses from filter.

6. Connect hoses to new filter.

7. Install clamps and check for leaks.

8. Lower hood.