Service Intervals


c CAUTION: Avoid injury! Help prevent serious injury or death from an electrical shock or electrocution. This utility vehicle is equipped with a 48 volt electrical system which is capable of passing a high voltage electrical current. Always use extreme caution when servicing the battery set in this vehicle. Only trained technicians or owners that have knowledge and experience with electrical maintenance should repair or service this vehicle. Failure to perform necessary vehicle maintenance could result in damage to the vehicle or severe personal injury or death. DO NOT operate the vehicle if a problem is detected that could threaten the safety of the operator or the reliability of the vehicle.

Please use the following timetables to perform routine maintenance on your utility vehicle.


INTERVAL	SERVICE
Break-In Service by Owner (After First 10 Hours)	Wheels	Check wheel hardware torque and tighten.
	Tires	Check tire pressure.
	General Vehicle	Check and tighten vehicle hardware.
Daily Service by Owner	Batteries	Check charger and vehicle battery receptacle for damage.
		Visually inspect condition of batteries.
		Charge battery set.
	Brake System	Check operation of park brake.
	Brake System	Check operation of foot brake pedal.
	Steering & Linkages	Check for proper operation.
	Accelerator Pedal	Check for proper operation.
	Tires	Check for damage or cracking.
	General Vehicle	Check for missing or damaged parts.
	General Vehicle	Clean operator's station.
	Safety Labels	Make sure all are properly installed.
	Roll Away Alarm	Check for proper operation.
	Charger Interlock	Check for proper operation.
	Reverse Warning Alarm	Check for proper operation.
Weekly Service by Owner	General Vehicle	Check and tighten vehicle hardware.
	Batteries	Wash down batteries, battery terminals and battery compartment.
	Batteries	Check battery electrolyte levels.
Check all daily service requirements
Monthly Service by Owner or Trained Technician	Batteries	Clean batteries, battery terminals and battery compartment with baking soda/water solution.
	Tires	Check for wear and damage.
	Tires	Check tire pressure.
Check all daily and weekly service requirements
Semi-Annual Service by Owner or Every 50 Hours (Whichever Comes First)	Wheels	Check wheel hardware torque and tighten.
	Steering	Lubricate front king pins.
Check all daily, weekly and monthly service requirements
Semi-Annual Service by Trained Technician Every 50 Hours	Batteries	Tighten terminal connections.
		Tighten hold downs.
		Check electrolyte levels.
		Check specific gravity.
	Electrical Wiring	Check electrical wiring for cracked or worn insulation.
Check all daily, weekly and monthly service requirements
Annual Service by Owner or Every 200 Hours (Whichever Comes First)	Transaxle	Change transaxle oil.
Check all daily, weekly and monthly service requirements
As Needed Service by Owner	Cargo Box	Adjust cargo box latch.
As Needed Service by Owner	Transaxle	Check transaxle oil level if leaks are detected.
As Needed Service by Trained Technician	Batteries	Replace battery(s).

Introduction

Product Identification

Safety

Operating

Replacement Parts

Service Intervals

Service

Service Transaxle

Service Electrical

Service Miscellaneous

Troubleshooting

Storage

Assembly

Specifications

Declaration of Conformity

Declaration of Conformity

Declaration of Conformity

Service Statement

Service Intervals

Servicing the Utility Vehicle