John Deere

OMMT4666

Issue H7

2653 Professional Utility Mower

Serial No. (030001 - )

Introduction

Safety Signs

Controls

Operating Machine

Operate Safely

Mount And Dismount Safely

Park Safely

Avoid Tipping

Rotating Blades Are Dangerous - Prevent Accidents

Operator Training Required

Keep Riders Off

Wear Appropriate Clothing

Check Wheel Bolts

Transport Safely

Avoid High Pressure Fluids

Adjusting Seat

Ignition Interlock System

Starting The Engine

Checking Indicator Lights

Driving: Using Fuel Shut-Off Valve

Using The Park Brake

Using Hydrostatic Ground Drive

Using Mow/Lift Lever

Using PTO Switch

Using Throttle Lever

Using The Choke Knob

Warming And Idling Engine

Stopping Engine

Using Hydrostatic Transmission

Emergency Stopping

Using Free Wheeling Lever

DAILY OPERATING CHECKLIST

TESTING SAFETY SYSTEMS

Checking Ignition Interlock Switches

Test 1

Test 2

Test 3

Using The Weight Transfer Control

Avoid Damage To Plastic And Painted Surfaces

Operating Cutting Unit

Replacement Parts

Service Machine Safely

Service Intervals

Service Lubrication

Service Engine

Service Transmission

Service Cutting Units

Service Electrical

Service Miscellaneous

Troubleshooting

Storing Utility Mower

Assembly

CopyrightŠ Deere & Company

All Manuals Close Window

Operating Machine


Operate Safely


M41423

ˇ Check brake action before you operate. Adjust or service brakes as necessary.

ˇ Inspect machine before you operate. Be sure hardware is tight. Repair or replace damaged, badly worn, or missing parts. Make any necessary adjustments before you operate.

ˇ Clear work area of objects that might be thrown. Keep people and pets out of the work area. Stop machine if anyone enters the area.

ˇ If you hit an object, stop the machine and inspect it. Make repairs before you operate. Keep machine and attachments properly maintained and in good working order. Keep all shields and guards in place.

ˇ DO NOT leave machine unattended when it is running.

ˇ Only operate during daylight or with good artificial light.

ˇ Be careful of traffic when operating near or crossing roadways.

ˇ Drive slowly over rough ground.

ˇ Do not wear radio or music headphones while operating the machine. Safe operation requires your full attention.

Mount And Dismount Safely


M56210

ˇ Do not step on pedals when mounting or dismounting.

ˇ Keep step area and platform clean.

ˇ Lock parking brake, stop engine, and remove key before dismounting.

Park Safely


MIF

ˇ Stop machine on a level surface, not on a slope.

ˇ Disengage cutting units.

ˇ Lower cutting units to the ground.

ˇ Engage park brake.

ˇ STOP engine.

ˇ Remove key.

ˇ Before you leave the operator's seat, wait for engine and all moving parts to STOP.

Avoid Tipping


MIF

ˇ DO NOT drive where machine could slip or tip.

ˇ Stay alert for holes and other hidden hazards in the terrain.

ˇ Keep away from drop-offs.

ˇ Slow down before you make a sharp turn or operate on a slope.

ˇ Be careful when you change direction on a slope.

ˇ DO NOT try to stabilize the machine by putting your foot on the ground.

Rotating Blades Are Dangerous - Prevent Accidents


MIF

PROTECT OTHERS:

ˇ Turn machine off if another person enters the mowing area.

ˇ Use extra care when you come to blind corners, shrubs, trees, or other objects that may block your vision.

ˇ DO NOT let untrained person operate the machine.

ˇ DO NOT carry or let others ride on machine.

HELP PREVENT SERIOUS OR FATAL ACCIDENTS:

ˇ Be alert at all times, drive forward carefully. People can move quickly into the mowing area before you know it.

ˇ DO NOT operate machine if you are under the influence of drugs or alcohol.

ˇ Back carefully. Shut off cutting units and look behind the machine carefully before you back up.

ˇ DO NOT mow in reverse.

ˇ Shut off cutting units when you are not mowing.

ˇ Stop engine and wait for reels to stop turning before making any adjustments to the cutting units.

ˇ Keep hands and feet away from cutting units while machine is running.

Operator Training Required

ˇ Study operation section of this manual before operating the machine.

ˇ Operate machine in an open, unobstructed area under the direction of an experienced operator.

ˇ Learn the use of all controls.

ˇ Operator experience is required to learn the moving, stopping, turning and other operating characteristics of the machine.

Keep Riders Off


MIF

ˇ Only allow the operator on the machine. Keep riders off.

ˇ Riders on the machine may be struck by foreign objects or thrown off the machine causing serious injury.

ˇ Riders obstruct the operator's view resulting in the machine being operated in an unsafe manner.

Wear Appropriate Clothing



ˇ Wear close fitting clothing and safety equipment appropriate for the job.

ˇ Loud noise can cause impairment or loss of hearing, wear a suitable protective device such as earplugs.

ˇ Do not wear radio or music headphones while operating the machine. Safe operation requires your full attention.

Check Wheel Bolts

ˇ A serious accident could occur causing serious injury if wheel bolts are not tight.

ˇ Check wheel bolt tightness often during the first 100 hours of operation.

Transport Safely


MIF

ˇ Use safety lights and devices. Slow moving machines when driven on public roads are hard to see, especially at night. Avoid personal injury or death resulting from a collision with a vehicle.

ˇ Flashing warning lights are recommended whenever driving on public roads to increase visibility. Extra flashing warning lights may need to be installed.

Avoid High Pressure Fluids


MIF

ˇ Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.

ˇ Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

ˇ If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.

Adjusting Seat

Push lever (A) to the left.


M56223

Slide seat forward or backward to desired position.

Release lever.

Ignition Interlock System

For the starter to engage and the engine to run, the following conditions must be met simultaneously:


M56171

ˇ Park brake (A) engaged. PTO switch (B) OFF. Hydrostatic ground drive pedal (C) in neutral.


M56177

ˇ If the operator is mowing (PTO switch on and/or ground drive engaged) and the operator leaves the seat the engine will stop.

ˇ If the operator has stopped mowing (PTO OFF) and leaves the seat with ground drive in neutral, but without the park brake engaged, the engine will stop.


M56181

ˇ If the operator attempts to drive forward or backward while the park brake is engaged, the engine will stop.

ˇ Provision has been made to allow a single operator to backlap the reels (If equipped with the optional backlapping kit). Complete the following steps:

- Move hydrostatic ground drive pedals to neutral.

- Engage the park brake.

- Move PTO switch to the OFF position.

The machine can then be started. The access cover can be lifted to expose the mow valve. The knob on the control valve can be pulled to "UP" position to operate the motors in reverse direction for backlapping. PTO can be engaged. (See Backlapping Cutting Units in Service-Cutting Unit Section.)

Starting The Engine

c CAUTION: Avoid injury! Start engine ONLY outdoors or in a well - ventilated place. Exhaust fumes are dangerous.


M56223

1. Move seat lever (A) to the left. Slide seat forward or backward to the most comfortable position.


M56171

2. Engage the park brake by pulling lever (B) toward operator.

NOTE: Mower has an ignition interlock switch. Engine will not start unless:

ˇ Park brake is engaged.

ˇ PTO is OFF.

ˇ Hydrostatic ground drive pedal is in neutral.


M56178

3. Push PTO switch (C) down to the OFF position.


M56180


M56183

4. Move throttle lever (D) to half speed position. If engine is cold, pull choke knob (E).


M56177

ˇ When key is in start position, all four indicator lights (F) in the indicator module should come on.

Engine Oil Pressure

Hydraulic Oil Temperature

Battery Discharge Indicator

Engine Coolant Temperature

If indicator lights do not come on in start position, see Troubleshooting section.

IMPORTANT: Avoid damage! DO NOT operate starter for more than 20 seconds at a time or damage may occur. If engine does not start, wait 2 minutes before trying again. If engine will not start, see Troubleshooting section.



M56183

5. Turn key (A) to the START position.

6. When engine starts, release the key to RUN position.

7. Release the parking brake.

Checking Indicator Lights


M56177

After engine starts:

ˇ Hydraulic oil temperature, engine oil pressure, and engine coolant temperature lights (A) should go out within 5 seconds.

ˇ Battery discharge indicator (B) should go out within 10 seconds. If not, move throttle lever to 3/4 position.

If indicator lights stay on longer than given time, stop engine, Find and correct problem. See Troubleshooting section.

Driving: Using Fuel Shut-Off Valve


M56199

The fuel tank is equipped with a fuel shut-off valve (A).

This valve should be closed if the machine is placed in extended storage.

OFF is shown with the handle across the direction of the fuel line and ON is in the direction of the fuel line.

Using The Park Brake


M56171

Engage the park brake (B) by pulling lever towards operator.


M56170

Disengage the park brake (B) by pushing lever away from operator

Using Hydrostatic Ground Drive


M56181

Depress foot pedal (A) to move machine forward.

Depress foot pedal (B) to move the machine backward.

The Speed Limiter (C) under foot pedals is for speed control.

NOTE: This is only used on
2-wheel-drive machines.


M56182

Place (C) under foot control pedal in position (D) to limit mowing speed to 5.0 mph.

Slide (F) out from under foot control pedal in position (E), for transport.

Using Mow/Lift Lever


M56176

Pull lever (A) rearward to RAISE cutting units and stop reel rotation. Hold in this position until the rear cutting unit is fully raised.

Push lever (A) forward to LOWER cutting units. If PTO switch is engaged, reels will begin to rotate when the cutting units are lowered.

Using PTO Switch


M56178

Push knob (A) down, to the off position to start engine. On 3-wheel-drive machines maximum forward travel speed will increase when PTO knob is in the OFF position.

Pull knob up, to the ON position to mow. Reels will begin to rotate when lowered. Maximum forward speed will be limited to 5.0 mph, if equipped with 3-wheel-drive.

Using Throttle Lever


M56180

Push lever (A) forward against stop (B) to operate engine at FAST idle.

NOTE: Always operate at full throttle for best mowing performance.

Pull lever rearward against stop (C) to operate at SLOW idle. Slow engine to idle before shutting off ignition.

Using The Choke Knob


M56183

Pull knob (A) out for choke. Choking will be necessary if the engine is cool.

Warming And Idling Engine

Warming engine:

ˇ Run engine at half speed for 2-3 minutes.

Idling engine:

ˇ The engine needs a large volume of air to keep cool. Keep grille and screens clean.

ˇ Avoid unnecessary engine idling.

Stopping Engine


M56180

1. Move throttle lever down to SLOW position (A). Let engine idle before stopping.

2. Engage the park brake.

3. Turn key to the OFF position.

4. Remove the key.

Using Hydrostatic Transmission

IMPORTANT: Avoid damage! Run engine at full throttle for best performance.



M56180

1. Release parking brake.

2. Move throttle lever all the way forward to fast (r) position (A).


M56181

3. Slowly push hydrostatic control pedal (B) down to travel forward.

ˇ The farther the pedal is pushed down, the faster the mower will travel.

ˇ Push pedal (C) down for reverse.

Forward travel speed is 0-13.7 km/h (0-8.5 mph).

To travel in reverse:

ˇ Allow forward pedal to slowly return to neutral.

ˇ Check area behind mower.

4. Slowly push reverse pedal (C) down to travel in reverse.

ˇ The farther the pedal is pushed down the faster the mower will travel.

Reverse travel speed is 0-4.8 km/h (0-3 mph).

Emergency Stopping

c CAUTION: Avoid injury! Avoid quick stops.

To stop in an emergency:


M56171

ˇ Remove foot from Hydrostatic control pedal.

ˇ Pull on park brake lever (A).

Using Free Wheeling Lever

IMPORTANT: Avoid damage! NEVER tow mower faster than walking speed.

The Free wheeling mechanism is designed to allow manual movement when machine is not in operation.

Hydraulic drive component damage will occur if the mower is towed, at high speed.



M56182, M56179

1. Move lever (A) down and HOLD while moving the machine to ENGAGE the free wheeling valve.

2. Move lever (A) up to DISENGAGE the free wheeling valve.

DAILY OPERATING CHECKLIST



TESTING SAFETY SYSTEMS

c CAUTION: Avoid injury! Engine exhaust fumes can cause sickness or death.

ˇ If it is necessary to run an engine in an enclosed area, remove the exhaust fumes for the area with an exhaust pipe extension.

ˇ If you do not have an exhaust pipe extension, open the doors and get outside air into the area.

Checking Ignition Interlock Switches

Use the following procedure to check correct operation of the ignition interlock system. DO NOT operate the machine with a faulty system.

Test 1

1. Sit on the seat.

2. Engage the parking brake.

3. Move hydrostatic drive pedals to neutral.

4. Move PTO switch to the ON position.

5. Turn key to the START position. Engine must not crank.

6. Turn key to the OFF position.

7. Move PTO switch to OFF.

8. Turn key to the START position. Engine should crank.

Test 2

1. Sit on the seat.

2. Engage the parking brake.

3. Move PTO switch to OFF.

4. Move hydrostatic drive pedal out of neutral position.

5. Turn key to the START position. Engine must not crank.

Test 3

1. Sit on the seat.

2. Move PTO switch to OFF.

3. Release the parking brake.

4. Move hydrostatic drive pedal to neutral.

5. Turn key to the START position. Engine must not crank.

6. Turn key to the OFF position.

7. Engage the parking brake.

8. Turn key to the START position. Engine should crank.

Using The Weight Transfer Control

c CAUTION: Avoid injury! DO NOT lift the reels on a slope or at fast speed. This could cause the machine to become unstable.


M56183a

Use the weight transfer control (A) to help improve traction.

To transfer some of the reel weight to the drive wheels:

ˇ Turn knob (A) clockwise to activate weight transfer and add weight to the drive wheels.

NOTE: If knob is turned enough clockwise, the reels will lift off the ground.

ˇ Turn knob (A) counterclockwise to reduce weight to the drive wheels.

ˇ Turn the knob fully counterclockwise to deactivate weight transfer

Avoid Damage To Plastic And Painted Surfaces

ˇ Insect repellent spray may damage plastic and painted surfaces. Do not spray insect repellent near machine.

ˇ Be careful not to spill fuel on machine. Fuel may damage surface. Wipe up spilled fuel immediately.