John Deere

OMMT6354

Issue A9

2500 Professional Greensmower

Gas PIN (010001-)

Diesel PIN (010001-)

Introduction

Safety Signs

Controls

Operating Machine

Operating Cutting Units

Replacement Parts

Service Machine Safely

Service Interval Chart

Service Lubrication

Service Engine Gas Units

Service Engine Diesel Units

Service Hydraulics & Transmission

Service Cutting Units

Service Electrical

Service Miscellaneous

Troubleshooting

Storing Machine

Assembly

Specifications

Engine (Gas Model)

Engine (Diesel Model)

Fuel System (Gas Model)

Fuel System (Diesel Model)

Electrical System

Traction Drive

Brakes

Reel Drive

Mower

Tires

Dimensions

Weight-Includes Cutting Units, All Fluids and 18x10.50-10 Tires

Fluid Capacities

Recommended Lubricants

Metric Bolt and Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Warranty

John Deere Service Literature

John Deere Quality Statement

Copyright© Deere & Company

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Specifications


Engine (Gas Model)

Manufacturer Kawasaki

Model Number FD620D

Type ( Liquid-Cooled Gas

Horsepower 14 kW ((18.7 hp)

Displacement (37.7 cc

Cylinders 2

Bore 79 mm ( (3.11 in)

Stroke 68 mm ((2.68 in)

Compression Ratio (9.0:1

Fast Idle RPM ( 50) 3400

Slow Idle RPM ( 50) 1550

Valving OHV

Oil Filter Full Flow, Replaceable

Lubrication Full Pressure

Cooling Liquid

Air Cleaner Foam Precleaner with Paper Element

Engine (Diesel Model)

Manufacturer Yanmar

Model Number 3TNE68

Type (Diesel

Horsepower 15 kW ((19.9 hp)

Displacement ( 47.8 cc

Cylinders 3

Bore 68 mm ( (2.68 in)

Stroke 72 mm ((2.83 in)

Compression Ratio (23:1

Fast Idle RPM ( 50) 3225

Slow Idle RPM ( 50) 1450

Valving OHV

Oil Filter Full Flow, Replaceable

Lubrication Full Pressure

Cooling Liquid

Air Cleaner Primary and Secondary Filters

Fuel System (Gas Model)

Fuel Type Regular Unleaded

Fuel Filter Replaceable Element

Fuel Pump Electric

Fuel System (Diesel Model)

Fuel Type Diesel Fuel

Fuel Filter Replaceable Element

Fuel Pump Mechanical

Electrical System

Type Flywheel, Alternator

Alternator Capacity-Gas ( 16 amp

Alternator Capacity-Diesel (20 amp

Ignition (CDI

Battery Voltage ( 12 volts

Battery Reserve Capacity @ 25 Amps 68 minutes

Cold Cranking Amps @ 0°F (500

Traction Drive

Type Hydraulic Wheel Motors

Wheel Motors Ross

Drive Wheels (Front

Traction Drive (Hydrostatic, 2 Pedal Control

Travel Speed-Forward ( .50) 0-12.9 km/h ( (0-8.0 mph)

Travel Speed-Reverse ( .50) 0-4.8 km/h ((0-3.0 mph)

Travel Speed-Mowing ( .50) 0-7.1 km/h ((0-4.4 mph)

Brakes

Dynamic Braking Hydrostatic-Dual Pedal

Park Brake Dual Disc Type

Park Brake Actuation Foot

Reel Drive

Reel Drive Hydraulic

Pump Gear

Reel Control Valves Electro Hydraulic, One Valve Reel On-Off, and One Valve Raise-Lower

Filtration 10 Micron

Mower Lift Cylinder for Front 2 Units, Cylinder for Center Unit

Mower

Number of Cutting Units 3

Size 55.9 cm ( (22 in.)

Backlapping On Machine-Variable Speed Adjustment Capability

Clip Frequency 4.44 mm ((.175 in.) @ 6.4 km/h ((4.0 mph)

Front Rollers Optional-Smooth or Grooved

Reel Diameter 12.7 cm ((5 in.)

Bed Knife Adjustment Bed knife to Reel

Height-Of-Cut 2.4-22 mm ((3/32-7/8 in.)

Number of Blades 7 or 11

Cutting Unit Drive Direct Hydraulic Motor

Tires

Style

Location

Size

Load Rating

Smooth

Front/Rear

18x10.50-10

2 Ply

Smooth

Front/Rear

20x10.00-10

2 Ply

Soft Trac

Front/Rear

20x10.00-10

4 Ply


Dimensions

Width w/o Reels 1294.9 mm ( (51 in.)

Width w/ Reels 1694.8 mm ( (66.7 in.)

Width w/ Optional Grass Catchers 1847.9 mm ((72.75 in.)

Mowing Width .1574.8 ((62 in.)

Transport Width 1694.8 ((66.7 in.)

Length w/o Reels 2272 mm ( (89.5 in.)

Length w/ Reels 2272 mm ((89.5 in.)

Length w/ Optional Grass Catchers 2630 mm ( (103.5 in.)

Overall Height 1266.9 mm ( (50 in.)

Overall Height w/ Optional ROPS 1940.3 mm ( (76.5 in.)

Ground Clearance w/o Reels (Minimum) 152 mm (6 in.)

Ground Clearance w/ Reels (Minimum) 76 mm (3 in.)

Wheelbase-Front to Rear (Length) 1296.2 mm ( (51 in.)

Wheelbase-Front Tire (Width) 1013 mm ( (40 in.)

Weight-Includes Cutting Units, All Fluids and 18x10.50-10 Tires

Weight-Gas Unit 576 kg ( (1270 lbs)

Weight-Diesel Unit 626 kg ( (1380 lbs)

Fluid Capacities

Fuel Tank 32.2 L ( (8.5 gal)

Cooling System 3.5 L ((3.7 gal)

Crankcase w/ Filter-Gas Unit 2.1 L ((2.2 qt)

Crankcase w/ Filter-Diesel Unit 2.2 L ((2.3 qt)

Hydrostatic and Reel Drive System (Total) 28.8 L ( (7.6 gal)

Hydraulic Reservoir Capacity (Only) 20.4 L ( (5.4 gal)

Recommended Lubricants

Fuel See Filling Fuel Tank in the Service - Miscellaneous section.

Engine Oil-Gas Unit John Deere TURF-GARD®

Engine Oil-Diesel Unit John Deere PLUS-50®

Engine Coolant Ethylene Glycol Base

Transmission Oil John Deere HY-GARD®

Grease John Deere SPECIAL PURPOSE HD WATER RESISTANT GREASE (
John Deere MULTI-PURPOSE HD LITHIUM COMPLEX GREASE (
John Deere SPECIAL PURPOSE HD CORNHEAD GREASE (
John Deere SPECIAL PURPOSE COTTON PICKER SPINDLE GREASE

Metric Bolt and Cap Screw Torque Values


MIF

Class 4.8

Class 8.8 or 9.8

Lubricateda

Drya

Lubricateda

Drya

Size
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

M8

12

8.5

15

11

22

16

28

20

M10

23

17

29

21

43

32

55

40

M12

40

29

50

37

75

55

95

70

M14

63

47

80

60

120

88

150

110

M16

100

73

125

92

190

140

240

175

M18

135

100

175

125

260

195

330

250

M20

190

140

240

180

375

275

475

350

M22

260

190

330

250

510

375

650

475

M24

330

250

425

310

650

475

825

600

M27

490

360

625

450

950

700

1200

875

M30

675

490

850

625

1300

950

1650

1200

M33

900

675

1150

850

1750

1300

2200

1650

M36

1150

850

1450

1075

2250

1650

2850

2100



MIF

Class 10.9

Class 12.9

Lubricateda

Drya

Lubricateda

Drya

Size
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft

M6

13

9.5

17

12

15

11.5

19

14.5

M8

32

24

40

30

37

28

47

35

M10

63

47

80

60

75

55

95

70

M12

110

80

140

105

130

95

165

120

M14

175

130

225

165

205

150

260

109

M16

275

200

350

225

320

240

400

300

M18

375

275

475

350

440

325

560

410

M20

530

400

675

500

625

460

800

580

M22

725

540

925

675

850

625

1075

800

M24

925

675

1150

850

1075

800

1350

1000

M27

1350

1000

1700

1250

1600

1150

2000

1500

M30

1850

1350

2300

1700

2150

1600

2700

2000

M33

2500

1850

3150

2350

2900

2150

3700

2750

M36

3200

2350

4050

3000

3750

2750

4750

3500


DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only and include a 10% variance. Check tightness of fasteners periodically. DO NOT use air powered wrenches.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.

Fasteners should be replaced with the same grade. Make sure fasteners threads are clean and that you properly start thread engagement. This will prevent them from failing when tightening.

When bolt and nut combination fasteners are used, torque values should be applied to the NUT instead of the bolt head.

Tighten toothed or serrated-type lock nuts to the full torque value.

a "Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. "Dry" means plain or zinc plated without any lubrication.

Unified Inch Bolt and Cap Screw Torque Values


MIF

Grade 1
Grade 2b

Lubricateda

Drya

Lubricateda

Drya

Size
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft

1/4

3.7

2.8

4.7

3.5

6

4.5

7.5

5.5

5/16

7.7

5.5

10

7

12

9

15

11

3/8

14

10

17

13

22

16

27

20

7/16

22

16

28

20

35

26

44

32

1/2

33

25

42

31

53

39

67

50

9/16

48

36

60

45

75

56

95

70

5/8

67

50

85

62

105

78

135

100

3/4

120

87

150

110

190

140

240

175

7/8

190

140

240

175

190

140

240

175

1

290

210

360

270

290

210

360

270

1-1/8

470

300

510

375

470

300

510

375

1-1/4

570

425

725

530

570

425

725

530

1-3/8

750

550

950

700

750

550

950

700

1-1/2

1000

725

1250

925

990

725

1250

930



MIF

Grade 5, 5.1, 5.2

Grade 8 or 8.2

Lubricateda

Drya

Lubricateda

Drya

Size
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft

1/4

9.5

7

12

9

13.5

10

17

12.5

5/16

20

15

25

18

28

21

35

26

3/8

35

26

44

33

50

36

63

46

7/16

55

41

70

52

80

58

100

75

1/2

85

63

110

80

120

90

150

115

9/16

125

90

155

115

175

130

225

160

5/8

170

125

215

160

215

160

300

225

3/4

300

225

375

280

425

310

550

400

7/8

490

360

625

450

700

500

875

650

1

725

540

925

675

1050

750

1300

975

1-1/8

900

675

1150

850

1450

1075

1850

1350

1-1/4

1300

950

1650

1200

2050

1500

2600

1950

1-3/8

1700

1250

2150

1550

2700

2000

3400

2550

1-1/2

2250

1650

2850

2100

3600

2650

4550

3350


DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only and include a 10% variance. Check tightness of fasteners periodically. DO NOT use air powered wrenches.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.

Fasteners should be replaced with the same grade. Make sure fasteners threads are clean and that you properly start thread engagement. This will prevent them from failing when tightening.

Tighten toothed or serrated-type lock nuts to the full torque value.

a"Lubricated" means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. "Dry" means plain or zinc plated without any lubrication.
b"Grade 2" applies for hex cap screws (not hex bolts) up to 152 mm (6-in.) long. "Grade 1" applies for hex cap screws over 152 mm (6-in.) long, and for all other types of bolts and screws of any length.