520 and 540 Loaders

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

Introduction

Section : 05 - Safety

Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Protect People and Animals
Avoid Injury or Death from Rollover Accidents
Avoid Power Lines
Dig Safely
Detach Loader Safely
Avoid Injury or Death from Falling Round Bales
Avoid Injury or Death from Rollover Accidents
Transporting Round Bales Safely
Prepare for Emergencies
Driving on Public Roads
Use Safety Lights and Devices
Service Loader Safely
Check Hoses For Damage
Avoid High-Pressure Fluids
Store Attachments Safely

Section : 10 - Safety Signs

Safety Signs

Section : 15 - Preparing the Tractor

Approved Tractors For 520 Loaders
Approved Tractors for 540 Loaders
Front Tire Requirements For 520 Loader
Front Tire Requirements For 540 Loader Without Mechanical Self-Level
Front Tire Requirements For 540 Loader With Mechanical Self-Level
Front Tread and Steering Stop Settings › 5000 Series MFWD Tractors
Front Tread and Steering Stop Settings › 5000N Series MFWD Tractors
Turn Angle Versus Steering Stop Length Chart
5000 Series Tractors

Front Tread Settings for All Tractors Except 5000 Series
Removing Front Weights
Rear Tread Settings
Rear Ballast Requirements
520 Loader

Rear Ballast Requirements
540 Loader Without Mechanical Self-Level

Rear Ballast Requirements
540 Loader With Mechanical Self-Level

Adding Ballast To Hitch
All Tractors Except 5000N Series

Adding Ballast to Hitch
5000N Series Tractors

Adjust Lever Stops For SCV Operated Loader
20, 30, 40, 50, 55 Series Tractor

Exhaust Pipe Position
5000 Series Tractors

Section : 20 - Operating the Loader

Operating Loader With Joystick
Locking Out Joystick
Operating Loader with Selective Control Valves
5000N Series Tractors

Operating Loader with Selective Control Valves
All Tractors Except 5000 Series

Raising and Lowering the Loader
Dumping the Bucket
Removing Material from a Pile
Digging
Leveling and Scraping Forward
Leveling in Reverse
Driving on Public Roads

Section : 25 - Operating the Round Bale Fork

Avoiding Injury or Death from Rollover Accidents
Avoiding Injury or Death from Falling Round Bales
Picking Up a Round Bale
Picking Up a Round Bale on a Slope
Transporting a Round Bale
Storing Round Bale Fork

Section : 30 - Operating the Grapple

Avoiding Injury or Death from Rollover Accidents
Avoiding Injury or Death from Falling Round Bales
Picking Up a Round Bale
Transporting a Round Bale
Picking Up a Round Bale on a Slope
Removing Material From a Pile With a Grapple

Section : 35 - Detaching the Loader

Removing Loader with Parking Stands

Section : 45 - Attaching the Loader

Attaching Loader

Section : 50 - Detaching and Attaching Bucket

Detaching the Bucket, Forklift or Bale Fork
Attaching the Bucket, Forklift or Bale Fork
Detaching Grapple from Loader
Attaching Grapple to Loader

Section : 55 - Attachments

Materials Bucket
Bucket Tines
Forklift
Round Bale Fork
Round Bale/Silage Grapple
Hood Guard
Ballast Box
Parking Stands
Bucket Level Indicator
Attachment Adapter Brackets
Tool Box
One Way Self-Level Valve

Section : 60 - Lubrication and Maintenance

Observe Service Intervals
Grease
Alternative and Synthetic Lubricants
Lubricate 520 Loader and 540 Loader without Mechanical Self-Level
Every 10 Hours

Lubricate 540 Loader with Mechanical Self-Level
Every 10 Hours

Check Mounting Frame Hardware
First 10 Hours, Every 50 Hours

Section : 65 - Troubleshooting

Hydraulic Troubleshooting
Mechanical Troubleshooting

Section : 70 - Service

Changing Lift Cylinder Position
520 Loader

Mounting Frame Hardware
5000N Series Tractors

Mounting Frame Hardware
5200, 5210, 5300, 5310, 5400 Tractors

Mounting Frame Hardware
5410, 5500, 5510 Tractors

Mounting Frame Hardware
20, 30, 40, 50, 55 Series Tractors

Identifying Hose Connections
Loader Operated with Tractor Selective Control Valves

Identifying Hose Connections
Loader Operated with Independent Control Valve
20, 30, 40, 50, 55 Series Tractors

Replacing Hydraulic Hoses, Couplers, Tubing or Connectors
Servicing Tractor Air Intake Filter

Section : 75 - Storing the Loader

Storing the Loader

Section : 80 - Crime Prevention

Help Prevent Crime
Record Identification Numbers
Keep Proof of Ownership
Park Indoors Out of Sight
When Parking Outdoors
Reduce Vandalism
Report Thefts Immediately

Section : 85 - Specifications

520 Loader Capacity and Dimensions
540 Loader Capacity and Dimensions
Hydraulic Cylinder Dimensions
Record Product Identification Number

Section : IBC - John Deere Service Keeps You On The Job

John Deere Is At Your Service When You Need It