3215, 3220, 3415 and 3420 Telescopic Handlers(206801- )
Copyright 2005 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Foreword
Predelivery Inspection
Section : 00 - Identification Views
3215, 3220, 3415 and 3420 Telescopic Handlers
Section : 05 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Observe Road Traffic Regulations
Use Safety Lights and Devices
Protect People and Animals
Prevent Machine Runaway
John Deere Approved Attachments
Avoid Power Lines
Dig Safely
Avoiding Injury or Death from Falling Round Bales
Transporting Round Bales Safely
Service Handler Safely
Avoid Injury or Death From Rollover accidents
Work In Ventilated Area
Driving on Public Roads
Operating the Machine Safely
Keep Riders and Children Off Machine
Parking and Leaving the Machine
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Wear Protective Clothing
Transporting the Machine Safely
Practice Safe Maintenance
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Service Cooling System Safely
Retighten Wheel Nuts
Prevent Acid Burns
Support Machine Properly
Service Tires Safely
Dispose of Waste Properly
Section : 10 - Safety Decals
Pictorial Safety Signs
Operator's Manual
Maintenance and Repair
Stay Clear of Raised Boom
Boom Lift Cylinder
Fan
Boom in Raised Position
Hydraulic System
Exhaust System
Wheel Attaching Nuts
Hydraulic Accumulator (3215 and 3415)
Hydraulic Accumulator (3220 and 3420)
Hydraulic Accumulator Boom Suspension (Option)
Compressed Air Tank For Machine Brake
Section : 15 - Controls and Instruments
General View of Controls and Instruments
Armrest Control Panel
Multi-Function Lever
Indicator Lights
Coolant Temperature Gauge
Fuel Gauge
Speedometer - Hour Meter
Corner Console
Digital Display
Setting Digital Display
Weighing Device (Option)
Forward Stability Indicator (Load Monitor)
Start Switch
Gear Shift Lever (Synchro-Shuttle)
Gear Shift Switch (Power Shift)
Forward-Neutral-Reverse Lever (FNR)
Outside Mirrors
Rear Mounted Mirror (Option)
Section : 20 - Lighting System and Signals
Lights (Standard)
Foldable Rear Light Cluster
Lights (Option)
Light Switches
Operating the Hazard Warning Light Switch
Switch for Turn Signal Lights and Horn
Work Light Switch
Boom Work Light Switch (Option)
Beacon Light Switch (Option)
Reverse Travel Alarm (Option)
Seven-Terminal Trailer Socket (Option)
Section : 25 - Operator's Platform and Cab
Roll-Over Protective Structure
Falling-Object Protective Structure
Windshield Guard
Opening Door and Door Window
Rear Window
Seat Belt
Deluxe Suspension Seat
Deluxe Air Suspension Seat (Option)
Parking Brake
Steering Wheel Height/Tilt Adjustment
Cab Interior Lights
Front/Roof Sun Visor
Windshield Wiper and Washer System
Cab Roof Wiper and Washer System
Rear Window Wiper and Washer System1
Blower and Air Louvers
Heater
Air Conditioning System (Option on 3215 and 3415)
Floor Heating (Option)
Tool Box (Option)
Coat Hanger Hook
Power Outlet Socket (12V)
Manual Storage
Armrest Storage Box
Can/Cup Holder and Storage Tray
Radio (Special Equipment)1
Section : 30 - Break-In Period
During the First 10 Hours of Operation
Within First 100 Hours of Operation
After First 100 Hours of Operation
Section : 35 - Prestarting Checks
Daily Checks
Engine Oil Level
Hydraulic Oil Level
Transmission Oil Level
After Long Storage Period
Tires
Fuel System
Lubricate Handler
Checks in Operator's Cab
Section : 40 - Operating the Engine
Safety Rules for Starting Engine
Battery Main Switch
Starting the Engine
Starting the Engine With a Slave Battery
Starting the Engine by Means of a Booster Battery
Cold Weather Starting Aids
Electrical Starting Aid (3215 and 3415)
Electrical Starting Aid (3220 and 3420)
Engine Warm-Up Period
Stopping the Engine
Stalling of Engine
Section : 45 - Driving and Transporting the Handler
Driving Information
Driving on Public Roads
Reverse Travel Alarm (Option)
Transport Information
Parking the Machine
Chock Block (Option)
Section : 50 - Operating the Machine
Reduce Fuel Consumption
Shifting Transmission (Synchro-Shuttle)
Shifting Transmission (Power Shift)
Steering Modes
Changing Steering Modes
Hydraulic Foot Brakes
Air Brakes on Trailer
Hydraulic Trailer Brakes
Transmission Declutch (Option on 3215 and 3415)
Section : 55 - Operating the Boom
Raising and Lowering the Boom
Observe Lift Capacity Limits (3215)
Observe Lift Capacity Limits (3220)
Observe Lift Capacity Limits (3415 and 3420)
Forward Stability Indicator (Load Monitor)
Forward Stability Indicator Test
Examples of Overload Situations
Weighing Device (Option)
Boom Safety Devices
Boom Lift Cylinder Safety Channel
Operating the Boom
Float Mode (Option on 3220 and 3420)
Suspension Mode (Option on 3220 and 3420)
Approaching a Load
Picking Up a Load
Placing a Load
Lifting Unpalletized Loads
Travelling
Removing Material from a Pile
Digging
Avoiding Injury or Death from Falling Round Bales
Picking up a Round Bale
Picking up a Round Bale on a Slope
Transporting a Round Bale
Section : 60 - Operating Attachments
Attachments (General Information)
Pallet Forks (John Deere Carrier)
Attaching/Detaching Equipment (John Deere Carrier)
Attaching/Detaching Equipment (John Deere Mechanical Carrier)
Connecting Attachment Hoses
Hose Unions
Attachment hydraulic functions
Continuous Front Hydraulic Flow (Option 3220 and 3420)
Rear Auxiliary Hydraulic Functions
Rear Attaching Point (Option)
Semi Automatic Wagon Hitch (Option)
Pick-up Hitch (Option)
Section : 65 - Fuel, Lubricants, Coolant and Capacities
Diesel Fuel
Handling and Storing Diesel Fuel
Dieselscan Fuel Analysis
Filling the Fuel Tank
Diesel Engine Break-In Oil
Diesel Engine Oil
Extended Diesel Engine Oil Service Intervals
Transmission and Hydraulic Oil
Grease
Oil Filters
Lubricant Storage
Mixing of Lubricants
Diesel Engine Coolant
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Use Genuine John Deere Parts
Capacities
Section : 70 - Lubrication and Periodic Service
Service Intervals
Handling Batteries Safely
Opening the Hood
Access to Fuses
Access to Battery
Important Instructions Regarding Alternator
Service Foot Step
Single Point Greasing (Option)
During the First 10 Hours of Operation
Daily or Every 10 Hours
Every 50 Hours
After the First 100 Hours
Every 250 Hours
Every 500 Hours
Every 750 Hours
Every 1000 Hours or Every Year
Every 2000 Hours or Every Two Years
Every 3000 Hours or Every Three Years
As Required
Section : 75 - Service / Daily or Every 10 Hours
Every 10 Hours-Checking Engine Crankcase Oil Level
Every 10 Hours-Checking and Draining the Trailer Air Brake System
Every 10 Hours-Checking Coolant Level
Checking on Lights
Every 10 Hours-Carrier Pivots (John Deere Carrier)
Every 10 Hours-Checking Transmission Oil Level
Every 10 Hours-Checking Hydraulic Oil Level
Every 10 Hours-Other Service Jobs (Under Extreme Conditions)
Section : 80 - Service / Every 50 Hours
Every 50 Hours-Grease Fittings
Every 50 Hours-Grease Fittings
Checking Oil Level in Axles
Section : 85 - Service / Every 250 Hours
Checking Air Cleaner Elements
Wheel Retaining Bolts
Servicing the Pick-Up Hitch (Option)
Neutral Start Circuit
Checking Electrolyte Level of Battery
Checking Air Conditioning Receiver-Drier
Section : 90 - Service / Every 500 Hours
Changing Engine Oil
Changing Engine Oil Filter Element
Changing Fuel Filter (3215 and 3415)
Changing Fuel Filters (3220 and 3420) Primary and Final
Servicing Fuel Tank
Checking Belt Tensioner Spring Tension and Belt Wear
Checking Tensioner Spring Tension
Air Intake Hose
Replacing Air Cleaner Outer Element
Replacing Transmission Oil Filter
Replacing Hydraulic Oil Filter
Greasing Boom Extension Wear Pads
Section : 95 - Service / Every 750 Hours
Checking Engine Speeds
Section : 100 - Service / Every 1000 Hours or 1 Year
Replacing Cab Air Filter
Changing Hydraulic Oil (3215 and 3415)
Changing Hydraulic Oil (3220 and 3420)
Changing Transmission Oil
Changing Oil in Final Drive
Changing Axle Differential Oil
Adjust parking brake
Section : 105 - Service / Every 2000 Hours or 2 Years
Changing Air Cleaner Inner Element
Replacing Coolant (Without JD COOL-GARD Coolant)
Adjusting Engine Valve Tappet Clearance
Section : 110 - Service / Every 3000 Hours or 3 Years
Replacing Coolant With JD COOL-GARD Coolant
Section : 115 - Service / As Required
Electrical Connector Handling
Hydraulic System Cleanliness
Fuel System
Observe Air Conditioning Precautions
Winterize Cooling System
Cleaning Cab Air Filter
Air Cleaner
Keep Radiator Screens Clean (3215 and 3415)
Keep Radiator Screens Clean (3220 and 3420)
Brake System Pressure
Replacing Fan/Alternator V-Belt
Do Not Modify Fuel System
Checking Fuel Filter (3215 and 3415)
Checking Fuel Filter (3220 and 3420)
Bleeding the Fuel System
Check Engine Idle Speed (3215 and 3415)
Lubricate All Lubricating Points
Adjusting the Fender
Checking Tire Pressures
Operator's Seat
Starting Motor
Battery-Checking Specific Gravity
Fuses and Relays (3215 and 3415)
Fuses and Relays (3220 and 3420)
Extra Fuse and Relays
Section : 120 - Service / Diagnostic Trouble Codes
ECU (Engine Control Unit), Diagnostic Trouble Codes (3220 and 3420)
Digital Display, Forward Stability Indicator (Load Monitor) and TCU (Transmission Control Unit), Diagnostic Trouble Codes
Section : 125 - Troubleshooting
Hydraulic System
Engine
Electrical System
Section : 130 - Storage
Storage for Long Period
Removing Machine From Storage
Section : 135 - Specifications
Engine
Synchro-Shuttle Transmission (3215 and 3220)
Synchro-Shuttle Transmission (3415 and 3420)
Power Shift Transmission (3215)
Power Shift Transmission (3415)
Power Shift Transmission (3220)
Power Shift Transmission (3420)
Hydraulic System (3215 and 3415)
Hydraulic System (3220 and 3420)
Electrical System
Vibrations at Operator's Position
Sound Level
Dimensions - 3215 and 3220 Telescopic Handler
Dimensions - 3415 and 3420 Telescopic Handler
Lift Capacity and Lifting Height
Tire Pressures
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components
Declaration of Conformity
Section : 140 - Serial Numbers
Type Plates
Handler Type Plate
Product Identification Number
Front/Rear Axle Serial Number
Engine Serial Number
Transmission Serial Number
Torque Converter Serial Number
Cab Serial Number
Hydraulic Pump Serial Number 3215 and 3415
Variable Displacement Hydraulic Pump 3220 and 3420
Section : IBC - John Deere Service Keeps You On The Job
John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service