RSX860E, RSX860M Gator™ Utility Vehicle
Copyright 2017 © Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Thank You for Purchasing a John Deere Product
Using Your Operator’s Manual
Special Messages
Attachments for Your Machine
Service Literature
Parts
00 - Product Identification
Record Identification Numbers
05 - Safety Labels Text
Safety Label Location
Understanding the Machine Safety Labels
Warning
Warning
Protective Structure Safety and Certification Label
Warning
CAUTION—WARNING
Caution
Warning
Caution
10 - Safety Labels No-Text
Safety Label Location
Understanding the No-Text Machine Safety Labels
Avoid Injury or Death from Rollover or Falling Off
Prevent Oil Leaks and Engine Damage
Avoid Injury from Fire, Falling Off, or Improper Loading
Prevent Equipment Fires
Avoid Injury or Death from Rollover or Falling Off
15 - Safety
Supervisor Safety Responsibilities
Operator Training Required
Operating Safely
Using a Spark Arrestor
Parking Safely
Protect Children/Small Adults and Prevent Accidents
Avoid Excessive Speeds
Avoid Tipping
Use Seat Belts and Doors Properly
Keep ROPS Installed Properly
Keep Riders Off Vehicle
Before Driving
Using Front Attachments
Transport Loads Safely
Towing Loads Safely With Utility Vehicle
Driving On Rough Terrain
Climbing or Descending a Hill or Slope
Driving Across Slopes
Riding Through Water
Checking Wheel Hardware
Wear Appropriate Clothing
Practice Safe Maintenance
Prevent Fires
Do Not Modify Machine
Tire Safety
Handling Fuel Safely
Handling Waste Product and Chemicals
Use Electronic Display Properly
20 - Machine Cleanout
General Cleaning Guidelines
Cleanout Areas
25 - Operating Controls
Operator Station Controls
30 - Operating
Engine Break In-Period
Daily Operating Checklist
Avoid Damage to Plastic and Painted Surfaces
Using Doors
Using Hand Holds
Adjusting Seat
Using Seat Belt
Testing Safety Systems
Testing the Safety Start System
Using Park Brake
Using Travel Controls
Using Ignition Key Switch
Using Headlights and Tail Lights
Using Instrument Cluster Controller
Using Instrument Cluster Controller Buttons
Exit Lighting Operation
Using Accessory Outlet
Using Storage Tray
Starting the Engine
Stopping Engine
Emergency Stopping
Using Electric Power Assist Steering (EPAS)
Using Four Wheel Drive and Front Lock
Using the Cargo Box
Determining Vehicle Load Capacity
Loading the Cargo Box
Emptying Cargo Box
Towing Loads
Using Correct Tires and Inflation
Tire Chains
Transporting Machine
35 - Optional Attachments & Kits
Attachments and Kits
Using Quick Clamps
Light Kits
Sport Bucket Seats
Horn
Cab Doors
Cab Heater
Front Receiver Hitch
Carrier Kit
Tire Rack
High Performance Shocks
Dual Battery Kit
45 - Service Intervals
Servicing Your Machine
Break In
Every 50 Hours or Annually
Every 100 Hours or Annually (whichever comes first)
Every 200 Hours or Annually (whichever comes first)
Every 400 Hours or 24 Months (whichever comes first)
Every 800 Hours or 24 Months (whichever comes first)
Every 1000 Hours or 24 Months (whichever comes first)
50 - Service Lubrication
Grease
Lubricating Drive Line
55 - Service Engine
Emissions Service Information
Avoid Fumes
Checking Engine Oil Level
Changing Engine Oil and Filter
Servicing Air Intake
Cleaning the Engine
Cleaning Radiator Cooling Fins
Checking Coolant Level
Service Cooling System Safely
Servicing Cooling System
Recommended Engine Coolant
Checking Radiator Hoses and Clamps
Checking Spark Plug
Replacing Fuel Filter
Checking Spark Arrestor
60 - Service Transmission
Checking 4WD Front Transmission Oil Level
Changing 4WD Front Transmission Oil
Checking Mid and Rear Transmission Oil Level
Changing Mid and Rear Transmission Oil
Inspecting Driveline CV Boots
Inspecting Steering Tie Rod Boots
Servicing Drive Belt and Clutches
65 - Service Steering & Brakes
Brake Fluid
Checking Brake Fluid Level
Checking Brake Pads
Adjusting Park Brake
70 - Service Electrical
Electrical
Service the Battery Safely
Checking the Battery (Sealed Batteries)
Removing and Installing Battery
Cleaning Battery and Terminals
Using Booster Battery
Replacing Headlight Bulb
Checking and Replacing Fuses
Replacing Tail Light Bulb
75 - Service Miscellaneous
Using Proper Fuel and Stabilizer
Filling Fuel Tank
Removing and Installing Wheel Assembly
Removing and Installing Seats
Removing and Installing Side Panels
Lifting Machine
Opening and Closing Hood
Inspecting Seat Belt
Inspecting Doors
Cleaning and Repairing Cargo Box
Removing and Installing Cargo Box
Adjusting Cargo Box Latch Brackets
Checking and Adjusting Toe-In
Adjusting Suspension (Standard Shocks)
Cleaning Vehicle Surfaces
Cleaning and Repairing Metal Surfaces
Cleaning Plastic Hood and Body Panel Surfaces
Windshield Maintenance
80 - Troubleshooting
Using Troubleshooting Chart
Engine
Electrical
Brakes
Cargo Box
Steering
85 - Storage
Storing Safety
Preparing Machine for Storage
Preparing Fuel and Engine For Storage
Removing Machine From Storage
90 - Specifications
Engine
Drivetrain and Travel Speeds
Electrical System
Fuel System
Steering and Brakes
Tires
Capacities
Dimensions
Weights
Recommended Lubricants
95 - Warranty
Product Warranty
EMISSION-RELATED WARRANTY STATEMENT OFF-ROAD UTILITY VEHICLE
OVER 25 MPH
Tire Warranty
Limited Battery Warranty For Factory Installed Batteries
JDQS - John Deere Quality Statement
John Deere Quality
SR - Service Records
Record Service Dates