XUV590i, XUV590i S4 Gator™ Utility Vehicle
Copyright 2016 © Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Thank You for Purchasing a John Deere Product
Using Your Operator’s Manual
Special Messages
Attachments for Your Machine
Section 00 - Product Identification
Record Identification Numbers
Section 05 - Safety Labels Text
Safety Label Location—XUV590i (Bucket Seat)
Safety Label Location—XUV590i (Bench Seat)
Safety Label Location—XUV590i S4 (Bucket Seat)
Safety Label Location—XUV590i S4 (Bench Seat)
Understanding The Machine Safety Labels
CAUTION
WARNING
WARNING
WARNING
Protective Structure Safety and Certification Label
CAUTION—WARNING (XUV590i)
CAUTION—WARNING (XUV590i S4)
CAUTION
WARNING
WARNING
CAUTION
WARNING
Section 10 - Safety Labels No-Text
Safety Label Location—XUV590i (Bucket Seat)
Safety Label Location—XUV590i (Bench Seat)
Safety Label Location—XUV590i S4 (Bucket Seat)
Safety Label Location—XUV590i S4 (Bench Seat)
Understanding The No-Text Machine Safety Labels
Help Prevent Injury When Dumping Loads
Avoid Injury from Crushing
Avoid Injury or Death from Rollover or Falling Off
Protective Structure Safety and Certification Label
Avoid Injury from Fire (XUV590i)
Avoid Injury from Fire (XUV590i S4)
Avoid Injury
Avoid Injury or Death from Falling Off
Avoid Injury or Death from Rollover or Falling Off
Prevent Equipment Fires
Avoid Injury or Death from Rollover or Falling Off
Section 15 - Safety
Supervisor Safety Responsibilities
Operator Training Required
Operating Safely
Using a Spark Arrestor
Parking Safely
Protect Children/Small Adults and Prevent Accidents
Avoid Excessive Speeds
Avoid Tipping
Use Seat Belts, Nets and Doors Properly
Keep Protective Structure Installed Properly
Keep Riders Off Vehicle
Before Driving
Transport Loads Safely
Using Front Attachments
Towing Loads Safely With Utility Vehicle
Driving On Rough Terrain
Climbing Or Descending A Hill or Slope
Driving Across Slopes
Riding Through Water
Checking Wheel Hardware
Wear Appropriate Clothing
Practice Safe Maintenance
Prevent Fires
Do Not Modify Machine
Tire Safety
Handling Fuel Safely
Handling Waste Product and Chemicals
Use Electronic Display Properly
Section 20 - Machine Cleanout
Cleanout Areas
Section 25 - Operating Controls
Operator Station Controls
Section 30 - Operating
Daily Operating Checklist
Avoid Damage to Plastic and Painted Surfaces
Using Nets
Using Hand Holds (Bucket Seat)
Using Hand Holds (Bench Seat)
Adjusting Bucket Seat
Using Bench Seat Fold Down Rack
Using Seat Belt
Testing Safety Systems
Testing the Safety Start System
Using Park Brake
Using Travel Controls
Using Rear Lock
Using Four Wheel Drive
Using Ignition Key Switch
Using Headlights
Using Instrument Display
Using Instrument Display Arrow Keys
Using Accessory Outlet
Using Turn Signal Switch (If Equipped)
Using Hazard Lights (If Equipped)
Using Storage Trays
Starting the Engine
Stopping Engine
Emergency Stopping
Using the Cargo Box
Determining Vehicle Load Capacity
Loading the Cargo Box
Emptying Cargo Box
Towing Loads
Using Correct Tires and Inflation
Tire Chains
Transporting Machine
Section 35 - Optional Attachments & Kits
Attachments and Kits
Using Quick Clamps
Light Kits
Backup Alarm
Horn
Canvas Cab
Protective Structure Rear Screen
Front Receiver Hitch
Tire Rack
Section 40 - Replacement Parts
Service Literature
Parts
Section 45 - Service Intervals
Servicing Your Machine
Break In
Every 50 Hours or Annually
Every 100 Hours or Annually (whichever comes first)
Every 200 Hours or Annually (whichever comes first)
Every 400 Hours or 24 Months (whichever comes first)
Every 800 Hours or 24 Months (whichever comes first)
Every 1000 Hours or 24 Months (whichever comes first)
Section 50 - Service Lubrication
Grease
Lubricating Drive Line
Lubricating Suspension
Section 55 - Service Engine
Emissions Service Information
Avoid Fumes
Engine Oil
Checking Engine Oil Level
Changing Engine Oil and Filter
Servicing Air Intake
Checking Spark Plug
Replacing Fuel Filter
Cleaning Engine Compartment
Cleaning Radiator Cooling Fins
Checking Coolant Level
Service Cooling System Safely
Servicing Cooling System
Recommended Engine Coolant
Checking Radiator Hoses and Clamps
Inspecting Timing Belt
Inspecting Alternator Belt
Checking Spark Arrestor
Section 60 - Service Transmission
Transaxle Oil
4WD Front Differential Oil
Checking 4WD Front Differential Oil Level
Changing 4WD Front Differential Oil
Checking Transaxle Oil Level
Changing Transaxle Oil
Inspecting Axle Shaft CV Boots
Inspecting Steering Tie Rod Boots
Servicing Clutches and Drive Belt
Replacing Drive Belt
Checking 4WD and 4WD+Differential Lock Engagement
Section 65 - Service Steering & Brakes
Brake Fluid
Checking Brake Fluid Level
Checking Brake Pads
Adjusting Park Brake
Section 70 - Service Electrical
Electrical
Service the Battery Safely
Checking the Battery (Sealed Batteries)
Removing and Installing Battery
Cleaning Battery and Terminals
Using Booster Battery
Replacing Headlight Bulb
Checking and Replacing Fuses
Section 75 - Service Miscellaneous
Using Proper Fuel and Stabilizer
Filling Fuel Tank
Removing and Installing Wheel Assembly
Removing and Installing Seats
Removing and Installing Side Panels
Removing and Installing Seat Closeout Panel
Opening and Closing Hood
Inspecting Seat Belt
Inspecting Nets or Doors
Servicing Nets (XUV590i S4)
Cleaning and Repairing Cargo Box
Removing and Installing Cargo Box
Adjusting Cargo Box Latch Brackets
Checking and Adjusting Toe-In
Adjusting Suspension (Standard Shocks)
Cleaning Vehicle Surfaces
Cleaning and Repairing Metal Surfaces
Cleaning Plastic Hood and Body Panel Surfaces
Windshield Maintenance
Section 80 - Troubleshooting
Using Troubleshooting Chart
Engine
Electrical
Brakes
Cargo Box
Section 85 - Storage
Storing Safety
Preparing Machine for Storage
Preparing Fuel and Engine For Storage
Removing Machine From Storage
Section 90 - Specifications
Engine
Drivetrain and Travel Speeds
Electrical System
Fuel System
Steering and Brakes
Tires
Capacities
Dimensions (XUV590i)
Dimensions (XUV590i S4)
Weights (XUV590i)
Weights (XUV590i S4)
Recommended Lubricants
Section 95 - Warranty
Product Warranty
John Deere and Federal Emissions Control System Warranty Statement
(Off-Road Utility Vehicle Gas over 25 MPH)
Tire Warranty
Limited Battery Warranty For Factory Installed Batteries
Section JDQS - John Deere Quality Statement
John Deere Quality
Section SR - Service Record
Record Service Dates