9650 STS and 9750 STS Combines9650 STS 695501 9750 STS 695601
Copyright 2001 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Foreword
Section : 05 - Safety Features
Combine Safety Features
Section : 10 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Look for Supplemental Information
Driving the Combine
Keep Riders and Children Off Machine
Ballasting for Safe Ground Contact
Avoid Electrical Power Lines
Park the Combine Safely
Operate the Engine Outdoors
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
Wear Protective Clothing
Handle Chemical Products Safely
Stay Clear of Header
Keep Hands Away From Knives
Use Safety Lights and Devices
Use Seat Belts
Transport Combine With Header Safely
Prevent Machine Runaway or Unexpected Movements
Practice Safe Maintenance
Prevent Machine Damage When Welding
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid Contact With Moving Parts
Cleaning Grain Tank and Removal of Blockages
Avoid High-Pressure Fluids
Protect Against High Pressure Spray
Dispose of Waste Properly
Service Cooling System Safely
Remove Accumulated Crop Debris
Support Machine Properly
Section : 15 - Safety Sign Location
Safety Sign Location
Section : 20 - Controls and Instruments
General View of Controls and Instruments
Section : 25 - Overhead Control Panel
Overhead Control Panel
Overhead Warning Display Panel
Unload Auger On
Low Fuel
Park Brake On
Main Gearcase Filter
Main Gearcase Temperature
Hydraulic Oil Temp
Voltage
ENG (Engine) Air Filter
Grain Tank Full
Hydro Charge Pressure
Main Gearcase Pressure
ENG (Engine) Temperature
ENG (Engine) Oil Pressure
Feed Accelerator
Chopper (Optional)
Discharge Beater
Auger Conveyor
Grain Elevator
Tailings Elevator
Threshing Speed
Engine Speed
CLIMATRAK Automatic Temperature Control
Windshield Wiper and Windshield Washer (Optional)
Deere-Delco Radios (Optional)
Deere-Delco AM/FM Stereo Radio with Weatherband
Using the Radio
Deere-Delco AM/FM Stereo Radio With Weatherband and Cassette Player
Using the Radio
Cassette Player
Bad Tape Detect
Care of Your Cassette Player
Deere-Delco AM/FM Radio With Weatherband and CD Player
Using the Radio
Compact Disc Player
Button Functions
Weatherband
Programming Radio for Local Area Frequency
Theft Deterrent Feature
Activating THEFTLOCK
Disabling THEFTLOCK
Unlocking a Locked Receiver
Operating Tips About Your Audio System
Antenna
Communications/CB Radio Mounting
Communications/CB Radio Mounting
Section : 30 - COMMANDTOUCH Armrest Console
Switch and Knob Colors
Header Engage Switch (Yellow)
Separator Engage Switch (Yellow)
ACTIVE HEADER CONTROL Dial (Black)
DIAL-A-SPEED Dial (Black) (Optional)
Road Transport Disconnect Switch (Black)
Draper Belt Speed Switch (Black) (Optional)
Manual Reel Speed Switch (Black)
Concave Clearance Switch (Black)
Separator Speed Switch (Black)
Cleaning Fan Switch (Black)
Spreader Speed Switch (Black)
Engine Speed Switches (Orange)
Four Wheel Drive (Orange) (Optional)
Multi-Function Handle (Orange)
Multi-Function Handle
Quick Stop Switch (Yellow)
Unloading Auger Swing Switch (Black)
Unloading Auger Drive Switch (Yellow)
Header Lift Switch (Black)
CONTOURMASTER Manual Tilt Switch (Black)
Reel Lift/Reel Fore and Aft Switch
Activation Buttons (Black)
Section : 35 - COMMANDTOUCH Cab Corner Post
COMMANDTOUCH Cab Corner Post
ACTIVE HEADER CONTROL Display (Optional)
Header Height Resume
Header Height Sensing (Optional)
DIAL-A-SPEED System
CONTOURMASTER System (Optional)
VISIONTRAK Display
VISIONTRAK Display Control Switches
Adjustable Deck Plate Position (Optional on 90 Series Corn Heads)
Tailings Sensor Display
Tailings Sensor Display Operational Check
VISIONTRAK Performance Monitor
Shoe Loss
Separator Loss
Total Loss
VISIONTRAK Performance Monitor (General Information)
Preliminary Adjustments on Combine
How the Monitor Works
Operating VISIONTRAK Performance Monitor
Triple Display Tachometer
Fuel Gauge
Coolant Temperature Gauge
Digital Display Lines
Section : 40 - Calibration Procedures
When to Calibrate
Concave Sensor Zero Calibration
Header Calibration
CONTOURMASTER Angle Sensor Calibration
Deck Plate Sensor Zero Calibration
Error Codes
Section : 45 - Operator's Station
Filling Windshield Washer Reservoir (Attachment)
Armrest Storage Box
Manual Storage
Emergency Exit
COMFORTCOMMAND Operator's Seat
Seat Suspension and Forward and Rearward Adjustment
Adjusting Left-Hand Armrest and Seat Back
Adjusting Right-Hand Armrest and Control Console
Field Office Seat (Optional)
Seat Belts
Auxiliary Power Outlet Strip and SERVICE ADVISOR™ Diagnostic Connector
GREENSTAR™Yield Monitor and Yield Mapping System (Attachment)
Cab Ladder
Cab Ladder Positions
Cab Landing Safety Chains
Fire Extinguisher
Front Fire Extinguisher Location
Rear Fire Extinguisher Location
Washing Cab Windows, Servicing Head Lights and Wiper
Right-Hand Side Cab Access
Grain Tank Window/Rear Cab Window Cleaning
Horn
Shifting Feeder House/Header Reverser
Steering Column
Steering Wheel Height Adjusting
Steering Column Tilt Adjusting
Gear Shift Lever
Manual Parking Brake
Tool Box
Brake Pedals
Section : 50 - Lights and Signals
Light Switches
Dimmer Switch
Cab Interior Lights
Warning Lights
Road Lights
Field Lights
Side Finder and Grain Tank Lights
Work Lights
Cleaning Shoe Lights
Work Lights (Optional)
Engine Compartment Work Lights
Exit Lighting
Unloading Auger Light
Service Power Receptacles (Optional)
Section : 55 - Prestarting Checks
Engine Oil Level
Hydrostatic/Hydraulic Oil Level
Coolant Level
Fuel System
Fuel Level
After Long Storage Period
Tires
Section : 60 - Operating the Engine
Safety Rules for Starting Engine
Starting the Engine
Warming up Engine
Stopping the Engine
Breaking-In Engine
Belt Drives Adjustment - First 50 Hours
Break-In Check First 100 Hours
Break-In Check After 100 Hours
Hot Weather Operation
Cold Weather Operation
Handle Starting Fluid Safely
Cold Weather Starting With Ether Starting Aid
Coolant Heater
Using a Booster Battery
Section : 65 - Transporting
Driving the Combine on Roads
Transporting Combine on a Trailer
Towing
Section : 70 - Harvesting Hints
Choice of Harvesting Time
Harvesting Tips
Section : 75 - Crop Settings and Seed Loss Charts
Crop Settings
Crop Settings
Seed Loss Chart (Platforms)
Soybean Loss Chart (Row-Crop Heads)
Corn Kernel Loss Chart (Corn Heads)
Flow Chart
Combine Performance Check
Power Shutdown Procedure
Section : 80 - Feeder House
Hydraulic Cylinder Safety Stop
Feeder House Shields
Feeder House Doors
Feed Accelerator Top Access Door
Bottom Feeder House Door and Feedplate Seal Support
Stone Trap
Leveling Header (without CONTOURMASTER)
Adjusting Feeder Conveyor Chain
Removing Conveyor Chain Links
Checking Feeder House Conveyor "Float"
Drum Height Adjustment
Changing Feeder Conveyor Speed
Adjusting Feeder Conveyor Drive Chain
Slip Clutch
Feeder House Top Shaft Stripper Adjustment
Feeder House Top Shaft Sprockets
Header Harness Connector Storage
Adjusting Variable Speed Feeder House Belt
Adjusting Fixed Speed Feeder House Belt
Left-Hand Hose Storage
Right-Hand Hose Storage
Adjusting Reverser Shifter Fork and Control Cable
CONTOURMASTER (Manual Tilt Indicator)
Removing Header from Feeder House
Replacing Variable Speed Feeder House Belt
Replacing Fixed Speed Feeder House Belt
Section : 85 - Shields
Left-Hand and Right-Hand Gull Wing Doors
Left-Hand Side Shields
Left-Hand Side Front Shield
Right-Hand Side Shields
Right-Hand Side Front Shield
Single Tine Separator Covers
Cleaning Composite Panels
Section : 90 - Separator
Dual-Range POSI-TORQ™ Single Tine Separator Drive™
Concave Insert Bars (Attachment)
Concave Cover Plates (Attachment)
Separator Grate Covers (Attachment) (Standard on Small Grain Combine)
Auger Bed Divider
Adjusting Feed Accelerator Belt Idler
Feed Accelerator Speed
Changing Feed Accelerator Speed
Feed Accelerator Slow Speed Drive (Attachment)
Feed Accelerator High Speed Drive (Attachment)
Smooth Feed Accelerator Wear Strips (Attachment)
Cleanout Chute (Optional)
Adjusting Discharge Beater
Adjusting Header Reel/Belt Pickup Pump Belt
Adjusting Cleaning Shoe Auger Gears
Adjusting Right-Hand Front Countershaft Belt
Adjusting Right-Hand Rear Countershaft Belt
Adjusting Shoe, Fan and Conveyor Auger Belt
Adjusting Cleaning Fan Speed Actuator
Slow Speed Cleaning Fan Drive (Attachment)
Cleaning Shoe Inspection Door
Chaffer and Sieve Adjusting Tool Storage
Adjusting Chaffer or Sieve
Calibrating Chaffer or Sieve Indicator
Clean Grain Elevator Top Access Doors for Drives
Adjusting Clean Grain Elevator Belt
Adjusting Clean Grain Elevator Conveyor Chain
Perforated Screens (Attachment)
Tailings Elevator Paddles
Adjusting Tailings Elevator Drive Belt
Adjusting Tailings Elevator Paddle Chain
Adjusting Upper Tailings Auger Drive Chain
Left-Hand Drives
Right-Hand Drives
Front Engine Drives
Adjusting Single Tine Separator Drive Sheave Gap
Replacing Single Tine Separator Variable Drive Belt
Power Unplugging of Single Tine Separator
Adjust Concave Level
Feed Accelerator Wing Replacement
Discharge Beater Wing Replacement
Replacing Feed Accelerator Belt
Unplugging Feed Accelerator
Unplugging Discharge Beater
Replacing Discharge Beater Belt
Replacing Header Reel/Belt Pickup Pump Belt
Replacing Right-Hand Front Countershaft Belt
Replacing Right-Hand Rear Countershaft Belt
Replacing Shoe, Fan and Conveyor Auger Belt
Replacing Cleaning Fan Belt
Cleanout Moisture Sensor
Section : 95 - Chopper and Spreaders
Chopper (General Information)
Adjusting Tailboard
Adjusting Chopper Vanes
Chopper Door Position
Adjusting Knives
Adjusting Chopper Blades
Moving Chopper to Windrow Position
Lowering Chopper
Adjusting Chopper Drive Belt Idlers
Changing Chopper Drive Speeds
Removing Cob Deflector
Spreader (General Information)
Operating the Spreader
Moving Spreader to Windrow Position
Lowering Spreader
Spreader Disk Assemblies
Replacing Knife Sections
Replacing Fine Cut Chopper Blades (Optional)
Replacing Chopper Belt
Section : 100 - Grain Tank and Unloading System
Grain Tank/Engine Ladder.
Grain Tank Drain Holes
Grain Tank Sample Trough
Grain Tank Full Indicator
Grain Tank Unloading Auger Covers
Unloading Auger Drive Shear Bolt
Grain Tank Loading Auger Deflector
Folding Grain Tank Loading Auger
Adjusting Unloading Auger Drive Chain
Vertical Adjustment of Auger Support Stud
Adjust Swing Cylinder Eyebolt
Replacing Unloading Auger Drive Belt
Section : 105 - Combine Cleanout
Cleaning Out the Combine
Section : 110 - Fuels and Lubricants
Diesel Fuel
Fill Fuel Tank
Storing Fuel
Diesel Engine Coolant
Liquid Coolant Conditioner
Diesel Engine Break-In Oil
Diesel Engine Oil
Extended Diesel Engine Oil Service Intervals
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
Transmission, Final Drives, Feeder House Reverser, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Cases
Grease
Brake Fluid
Lubricant Storage
Alternative and Synthetic Lubricants
Section : 115 - Lubrication and Maintenance
Service During the Break-In Period (First 100 Hours)
Service Intervals
Every 10 Hours
Every 50 Hours
Every 200 Hours
Every 400 Hours
Every 800 Hours
Every 2000 Hours
Service As Required
Cleaning Combine
Section : 120 - Service - Engine
Rear Ladder and Landing
Engine Access Door
Cleaning Engine Compartment
Belt Shield
Do Not Modify Fuel System
Handle Fuel Safely-Avoid Fires
Check Engine Oil
Fuel Tank, Cap and Breather
Draining Water Separator
Draining Fuel Tank
Replacing Fuel Precleaner Filter
Replacing Fuel Filter
Bleeding Combine Fuel System
Drain Cooling System
Filling Radiator
Winterize Cooling System
Replacing Engine Fan Belt
Engine Accessory Drive Belt Routing
Replace Engine Accessory Drive Belt
Rotary Screen Belt Routing
Replacing Rotary Screen Drive Belt
Cleaning Rotary Screen, Oil Cooler, Condenser, Radiator and Charge Air Cooler
Adjust Rotary Screen Knife Comb
Removing Air Cleaner Filters
Inspecting Element
Cleaning Element
Washing Element
Section : 125 - Service - Electrical System
Relays
Power Distribution Board Relay Identification
Engine Compartment Panel Fuse Identification
Engine Compartment Panel Relay Identification
Safety Rules When Replacing Halogen Bulbs
Cab Head Light Bulb Replacement and Adjustment
Stubble Light (Optional) and Access Door Work Light Bulb Replacement
Rear Discharge Light Bulb Replacement
Side Finder (Optional) Light Bulb Replacement
Grain Tank Light Bulb Replacement
Replacing Cleaning Shoe Light Bulb
Warning Light Bulb Replacement
Front Turn Signal, Tail Light, Warning (Flasher) Light and Side Light Bulb Replacement
Dome and Console Light Bulb Replacement
Turn Signal Indicator Light Bulb Replacement
Warning Display Panel Light Bulb Replacement
Header Float Gauge (Optional) Bulb Replacement
Observe Electrical Precautions
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Handling Batteries Safely
Connecting Battery Cables
Charging Batteries
Checking Specific Gravity
Connecting Booster Batteries
Remove and Install Batteries
Starter
Alternator and Voltage Regulator
Header Drive Electromagnetic Clutch
Section : 130 - Hydraulic System
Hydraulic System (General Information)
Hydraulic System Cleanliness
Accumulator (General Information)
One Gallon Accumulator System (Optional)
Header Flotation Gauge
Accumulator Precharge
Adjusting Header Drop Rate
Accumulator Adjustment
Section : 135 - Ground Drive and Rear Axle
Service Tires Safely
Care and Service of Tires
Using Liquid Weight
Tire Loading Decal
Drive Wheel Starter Stud
Rear Wheel Bolt Torque
Drive Wheel Bolt Torque
Dual Wheels Bolt Torque
Wheel Offset
Preparing Dual Wheel Combine for Transport or Service
Reduce Machine Weight
Remove Front Wheels-Dual Wheel Combine
Install Front Wheels-Dual Wheel Combine
Single Attach Wide Spaced Dual Wheels (Optional)
Multi-Function Handle Linkage Adjustment
Adjusting Gearshift Linkage
Cleaning Hydrostatic Oil Cooler
Brake System
Pulling Combine Out of the Mud
Jacking Locations
Section : 140 - Air Conditioning and Heating System
Observe Air Conditioning Precautions
CLIMATRAK Air Conditioning System (General Information)
Cleaning Fresh Air Filter and Recirculating Filter
Cleaning Precleaner
Cleaning Cab Roof Inlet Panel
Cleaning Condenser
High Pressure Switch
Low Pressure Switch
Section : 145 - Diagnostic Trouble Codes
Diagnostic Trouble Code Priorities
Section : 150 - Troubleshooting
Feeder House
Separator
4-Wheel Drive (Optional)
Brakes
Engine
Heater
Air Conditioning
Section : 155 - Storage
Preparing Combine for Storage
Removing Combine From Storage
Section : 160 - Specifications
Operating Speeds
Specifications - 9650 STS Combines
Specifications - 9750 STS Combines
Dimensions
Dimension Reference Points
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Section : 165 - Machine Identification Numbers
Identification Plates
Combine Identification Number
Engine Serial Number
Hydrostatic Drive Unit Pump
Hydrostatic Drive Unit Motor
2 Speed 4-Wheel Drive Motor
Engine Gearcase
Transmission
Feeder House Reverser
Help Prevent Crime
Record Ag Identification Numbers
Keep Proof of Ownership
Park Indoors Out of Sight
When Parking Outdoors
Reduce Vandalism
Report Thefts Immediately
Technical Information
Technical Information
John Deere Is At Your Service When You Need It