535/530B LOG LOADERWC530BX017005 -WC0535X017002 -
Copyright 2002 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Foreword
Technical Information Feedback Form
Section : 1-1 - Safety - Safety Features
535/530B Log Loader Safety Features
Section : 1-2 - Safety-General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear Of Moving Parts
Avoid High-Pressure Fluids
Beware Of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Section : 1-3 - Safety-Operating Precautions
Use Steps And Handholds Correctly
Start Only From Operator's Seat
Use And Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Use Special Care When Operating Loader
Keep Riders Off Machine
Avoid Machine Tip Over
Use Care When Swinging Machine
Add And Operate Attachments Safely
Section : 1-4 - Safety-Maintenance Precautions
Park And Prepare For Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section : 1-5 - Safety - Safety Signs
535/530B Log Loader Safety Signs
Section : 2-1 - Operator's Station
535/530B Operator's Compartment Component Locator
Battery Disconnect Switch
Gauges
Ignition Switch
Throttle Switch
Cold Weather Starting Aid Switch - Option
Horn Button
Switches
Indicator Lights
Swing Control Pedal
Joysticks
Interior Light
Cab Air Circulation Fan
Adjusting Manual Suspension Seat
Pilot Shutoff Whisker Switch
Pilot Shutoff Armrest Switch
AC/Heater Controls - Option
Lighter and Powerpoint Socket
AM/FM Radio
Fuses and Circuit Breakers
Secondary Exit
Section : 2-2 - Operating the Machine
535/530B Log Loader Component Locator
Optional Attachments
Pre-Start Checks
Throttle Switch
Normal Engine Starting - Above 0°C (32°F)
Cold Weather Engine Starting - Below 0°C (32°F)
Using a Battery Charger
Cold Weather Warm-Up
Idling
Stopping the Engine
Loader Operation - General
Stabilizers Raise/Lower
Turntable Rotation
Main Boom Raise/Lower
Stick Boom Raise/Lower
Grapple Open/Close
Grapple Rotate
Transporting the Log Loader
Manual Lowering of Main Boom
Section : 3-1 - Maintenance - Machine
Fluids and Lubricants Specifications Table
Break-in Engine Oil
Diesel Engine Oil
Swing Gearbox Oil
Hydraulic System Oil
Diesel Fuel
Low Sulfur Diesel Fuel Conditioner
Diesel Fuel Storage
Grease
Diesel Engine Coolant
Supplemental Coolant Additives
Lubricant Storage
Alternative and Synthetic Lubricants
Mixing of Lubricants
Section : 3-2 - Maintenance - Periodic Maintenance
Service Your Machine at Specified Intervals
Check the Hourmeter Regularly
Use Correct Fuels and Lubricants
Prepare Machine for Maintenance
Engine Break in Period
Maintenance and Repair Record Keeping System
OILSCAN Plus,® CoolScan Plus® and 3-Way Coolant Test Kit
Periodic Maintenance Table
Section : 3-3 - Maintenance - As Required
Check Air Filter Restriction Indicator
Check Fire Extinguisher
Drain Water and Sediment from Fuel Tank
Check and Drain Fuel/Water Separator
Section : 3-4 - Maintenance - Every 8 Hours or Daily
Check Engine Oil Level
Check Engine Air Filters and Ducting
Check Engine Coolant Level
Check Fuel/Water Separator
Check Hydraulic Oil Level
Check Windshield Washer Fluid Level
Check Hydraulic Filter Indicator
Check Swing Gearbox Oil Level
Lubricate Grapple
Lubricate Ring Gear and Turntable Bearing
Lubricate Boom and Cylinder Pivots
Lubricate Stabilizer and Cylinder Pins
Check Engine Gauges
Clean External Surfaces and Engine Compartment
Check and Clean Radiator and Oil Cooler Fins
Fill Fuel Tank
Section : 3-5 - Maintenance - Every 50 Hours or Weekly
Check Fire Extinguisher
Check Engine Mounting Bolts Torque
Check Pump Mounting Bolts Torque
Check Boom and Cylinder Pin Retainers Torque
Check Stabilizer and Cylinder Pin Retainers Torque
Check Loader Mounting Bolts Torque
Section : 3-6 - Maintenance - Every 100 Hours
Check Seatbelt and Belt Support
Check Battery Electrolyte Level
Check Swing Gearbox Mounting Cap Screws Torque
Section : 3-7 - Maintenance - Every 250 Hours
Change Engine Oil and Filter
Change Engine Fuel Filter
Drain Water and Sediment from Fuel Tank
Change Hydraulic Pilot Pressure Filter
Change Hydraulic Oil Return Filters
Section : 3-8 - Maintenance - Every 500 Hours
Change Engine Air Filters
Change Fuel/Water Separator Element
Check Turntable Bearing Mounting Cap Screws Torque
Check Engine Fan Belt Tension
Section : 3-9 - Maintenance - Every 2000 Hours
Change Swing Gearbox Oil
Change Engine Coolant and Flush Cooling System
Change Hydraulic Oil
Check Engine Fan Belt and Tensioner
Section : 4-1 - Miscellaneous - Machine
Installation of Log Loader on Trailer
Cooling System Pressure Test
Fuel System Bleeding
Inspecting and Cleaning Windows
Section : 4-3 - Miscellaneous - Operational Checkout
Operational Checkout
Section : 4-4 - Miscellaneous - Troubleshooting
General Troubleshooting
Diagnose Engine
Diagnose Electrical System
Diagnose Hydraulic System
Section : 4-5 - Miscellaneous - Storage
Storage
Monthly Storage
Section : 4-6 - Miscellaneous - Serial Numbers
Model and Serial Number Record
Section : 4-7 - Miscellaneous - Specifications
535/530B Log Loader Machine Dimensions
Specifications
Section : 4-8 - Miscellaneous - Crime Prevention Tips
Help Prevent Crime
Record Identification Numbers
Keep Proof of Ownership
Park Indoors Out of Sight
When Parking Outdoors
Reduce Vandalism
Report Thefts Immediately