653G Feller-Buncher (880060- )
Copyright 2000 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Introduction
Emissions Control Warranty Statement
HELP!! HELP!! HELP!! HELP!!
Section : 05 - Safety
John Deere Feller-Buncher Safety Features
Use Allied Equipment Information
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Avoid Injury From Backover
Accidents
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Before Moving Machine, Be Sure All
persons Are Clear of Area
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Always Be Alert For Bystanders
Moving Into the Work Area. Use
Horn or Other Signal To Warn
bystanders Before Moving Machine
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When Using A Signal Person, Keep
Person In View At All Times, Be Sure
Signal Person Is Clear Before
Backing Up
Avoid Injury From Rollaway
Accidents
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To Prevent Rollaway, Always Make
Sure Machine Is Properly Secured
Before Leaving Operator's Seat
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Death or Serious Injury May Result
If You Attempt to Mount or Stop a
Moving Machine
Inspect Machine
Use Handholds and Steps
Operate Only from Operator's Seat
Use Seat Belt
Maintain Seat Belt
Travel Safely
Secondary Exits
Operate Machine Safely
Avoid Power Lines
Avoid Tipping
Beware of Exhaust Fumes
Keep Riders Off Machine
Operate Attachment Safely
Handle Fluids Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
Clean Trash from Machine
Protect Against Flying Debris
Replace Safety Signs
Wear Protective Clothing
Protect Against Noise
Handle Chemical Products Safely
Warn Others of Service Work
Stay Clear of Moving Parts
Support Machine Properly
Service Cooling System Safely
Practice Safe Maintenance
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Prevent Battery Explosions
Clean the Machine Regularly
Store Attachments Safely
Dispose of Waste Properly
Control Pattern
Section : 06 - Safety Signs
Safety Signs
Section : 10 - Operator's Station
Operator's Controls
Gauges, Switches, and Indicators
Engine Oil Pressure Gauge
Voltmeter
Engine Coolant Temperature Gauge
Pilot Pressure Indicator
Continuous Saw Indicator and Switch-Continuous Saw Machines
Hour Meter
Fuel Gauge
Hydraulic Oil Temperature Gauge
Engine Air Filter Restriction Indicator
Hydraulic Oil Level Indicator
Engine Air Intake Temperature Indicator-200 HP Engine
Hydraulic Oil Filter Restriction Indicator
Engine Coolant Level Indicator
Engine Coolant Temperature Indicator
Battery Disconnect Switch
Heating and Air Conditioning Controls
AM/FM Radio and Cassette Player
Work Light
Opening Sliding Side Window
Opening Secondary Exit Window
Adjusting Suspension Seat
Seat Belt
Fire Extinguisher
Operator's Manual Holder
Section : 20 - Pre-Start Inspection
Inspect Machine Daily Before Starting
Section : 25 - Operating the Engine
Check Instruments Before Starting
Starting the Engine
Starting Fluid (Cold Weather Start Aid)
Using Booster Batteries-12 Volt System
Warming the Machine
Cold Weather Warm-Up (Below 0°C [32°F])
Stopping the Engine
Section : 30 - Driving the Machine
Steering the Machine
Propel Speed Change Switch
Travel Speeds
Engine Speed Control Knob
Travel Alarm
Starting and Stopping the Machine
Parking the Machine
Parking Machine During Freezing Weather
Lock All Compartments
Section : 35 - Operating the Machine
Left Control Lever
Left Armrest Lever
Right Control Lever-Intermittent Saw Head
Right Control Lever-Continuous Saw Head
Operating Saws
Operating in Water, Mud or Snow
Lower Boom with Engine Stopped
Section : 40 - Transporting
Loading Machine on a Trailer
Towing Machine
Section : 45 - Fuels and Lubricants
Diesel Fuel
Lubricity Of Diesel Fuels
Low Sulfur Diesel Fuel Conditioner
Diesel Fuel Storage
Do Not Use Galvanized Containers
Fuel Tank
Diesel Engine Oil
Hydraulic Oil
Propel Gearbox and Swing Gearbox Oil
Track Roller and Idler Oil
Grease
Oil Filters
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Diesel Engine Coolant
Section : 50 - Periodic Maintenance
Service Your Machine at Specified Intervals
Check the Hour Meter Regularly
Use Correct Fuels and Lubricants
Prepare Machine for Maintenance
Machine Service Position-Saw
Maintenance and Repair Record Keeping System
OILSCAN Plus® COOLSCAN Plus® And 3-Way Coolant Test Kit
Maintenance and Repair Record Keeping System
Section : 55 - Maintenance-As Required
Check Track Sag
Adjust Track Sag
Check Fire Extinguisher
Drain Fuel Tank Sump
Clean Radiator, Oil Cooler, and Charge Air Cooler (If Equipped)
Clean Engine Compartment
Clean Battery Terminals
Check Air Conditioning Condenser
Check Propel Gearbox Oil Level
Drain Primary Fuel Filter (Water Separator)
Check Air Filter Restriction Indicator
Remove and Clean Fuel Tank Outlet Screen
Section : 60 - Maintenance-Every 10 Hours or Daily
Check Air Cleaner Unloader Valve
Check Engine Oil Level
Check Recovery Tank Coolant Level-170 HP Engine
Check Hydraulic Oil Level
Section : 65 - Maintenance-Every 50 Hours
Lubricate Boom, Arm, and Cylinder Linkage
Clean Cab Fresh Air Filter
Section : 75 - Maintenance-Every 250 Hours
Change Engine Oil and Replace Filter
Check Receiver Dryer Moisture Indicator
Check Cab Recirculating Air Filter
Check Radiator Coolant Level (170 HP Engine)
Check Surge Tank Coolant Level (200 HP Engine)
Grease Swing Bearing
Check Swing Gearbox Oil Level
Section : 80 - Maintenance-Every 500 Hours
Grease Swing Bearing Gear
Check Air Intake Hose (170 HP Engine)
Check Charge Air Cooler Hoses (200 HP Engine)
Replace Primary Fuel Filter (Water Separator)
Replace Final Fuel Filter
Replace Hydraulic Valve Return Oil Filter
Replace Pilot Return and Case Drain Oil Filter
Inspect Fan Belt
Check Coolant In Radiator (170 HP Engine)
Check Coolant In Surge Tank (200 HP Engine)
Section : 85 - Maintenance-Every 1000 Hours
Adjust Engine Speed Control Linkage
Change Air Cleaner Elements
Replace Air Cleaner Unloader Valve
Clean Engine Crankcase Vent Tube
Clean Hydraulic Pressure Side Pilot Filter
Change Propel Gearbox Oil
Change Swing Gearbox Oil
Section : 86 - Maintenance-Every 1500 Hours
Change Hydraulic Oil
Section : 87 - Maintenance-Every 2000 Hours
Replace Hydraulic Tank Breather Filter
Adjust Engine Valve Lash (Clearance)
Check Engine Speeds
Section : 88 - Maintenance-Every 4500 Hours
Replace Engine Crankshaft Damper
Section : 90 - Maintenance
Draining Cooling System
Diesel Engine Coolant
Cooling System Fill and Deaeration Procedure (170 HP Engine Only)
Coolant System Maintenance and Checks (170 HP Engine)
Coolant System Maintenance and Checks (200 HP Engine)
Do Not Service Injection Nozzles
Do Not Adjust Injection Pump
Bleeding the Fuel System
Cleaning Fuel Inlet Strainer
Clean Dusty Primary Element
Inspect Element
Precautions for Alternator and Regulator
Handling Batteries Safely
Using Battery Charger
Replacing Batteries
Removing Batteries
Replacing Fuses
Fuse Location
Fuse (Blade-Type) Color Codes
Changing Reverse Warning Alarm Volume
Welding on Machine
Adding Attachments/Accessories to Operator Protective Structure (OPS)
Servicing Air Conditioning System
Check Windshield Regularly
Cleaning Hydraulic Oil Strainer
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Track Sag General Information
Hardware Torque Specifications
Check Track Shoe Cap Screw Torque
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations For Flared Connections-Straight or Tapered Threads
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Section : 95 - Operational Checkout
Operational Checkout
Section : 100 - Troubleshooting
Using Troubleshooting Charts
Engine
Electrical
Hydraulic System
Pilot Circuit
Air Conditioning
Section : 105 - Storage
Prepare Machine For Storage
Monthly Storage Procedure
Section : 110 - Machine Numbers
Record Product Identification Number (Pin)
Record Engine Serial Number
Section : 115 - Specifications
653G With Standard Undercarriage and Continuous Saw
653G With Heavy Duty, Long, Wide Undercarriage and Continuous Saw
653G Specifications-170 HP Engine
653G Specifications-200 HP Engine
653G With Standard Undercarriage Operating Weight
653G With Heavy Duty, Long, Wide Undercarriage Operating Weight
653G Drain and Refill Capacities
Section : 120 - Crime Prevention Tips
Help Prevent Crime
Record Construction Identification Numbers
Park Indoors Out of Sight
When Parking Outdoors
Reduce Vandalism
Report Thefts Immediately
Section : SLIT - John Deere Service Literature Available
Technical Information
Section : IBC - John Deere Service Keeps You On the Job
At Your Service When You Need It
Section : CLIS - Checklists
Maintenance and Repair Record Keeping System