9860 STS Combine(9860 STS 705701- )
Copyright 2003 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Foreword
Section : 05 - Safety Features
Combine Safety Features
Section : 10 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Look for Supplemental Information
Driving the Combine
Keep Riders and Children Off Machine
Ballasting for Safe Ground Contact
Avoid Electrical Power Lines
Park the Combine Safely
Operate the Engine Outdoors
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
Wear Protective Clothing
Handle Chemical Products Safely
Stay Clear of Header
Keep Hands Away From Knives
Use Safety Lights and Devices
Use Seat Belts
Transport Combine With Header Safely
Prevent Machine Runaway or Unexpected Movements
Practice Safe Maintenance
Prevent Machine Damage When Welding
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid Contact With Moving Parts
Cleaning Grain Tank and Removal of Blockages
Avoid High-Pressure Fluids
Service Accumulator Systems Safely
Protect Against High Pressure Spray
Dispose of Waste Properly
Service Cooling System Safely
Remove Accumulated Crop Debris
Support Machine Properly
Service Drive Belts Safely
Section : 15 - Safety Sign Location
Safety Sign Location
Section : 20 - Controls and Instruments
General View of Controls and Instruments
Section : 25 - Overhead Control Panel
Overhead Control Panel
Overhead Warning Display Panel
Unloading Auger On Indicator
Low Fuel Indicator
Park Brake On Indicator
Main Gear Case Filter Restriction Indicator
Main Gear Case Temperature Indicator
High Hydraulic Oil Temperature Indicator
Abnormal Voltage Indicator
Engine Air Filter Restriction Indicator
Thresher Load Indicator (If Equipped)
Grain Tank Full Indicator
Abnormal Hydro Charge Pressure Indicator
Main Gear Case High Pressure Indicator
High Engine Coolant Temperature Indicator
Low Engine Oil Pressure Indicator
Slow Feed Accelerator Operation Indicator
Slow Chopper Operation Speed Indicator (Optional)
Slow Discharge Beater Speed Indicator
Slow Auger Conveyor Speed Indicator
Clean Grain Elevator Speed Slow Indicator
Tailings Elevator Speed Slow Indicator
Single Tine Separator Slow Speed Indicator
Engine Speed Slow Indicator
CLIMATRAK Automatic Temperature Control
Outside Mirror Control Switch (Optional)
Mirror Heater Switch (Optional)
Windshield Wiper and Windshield Washer (Optional)
Deere-Delco Radios (Optional)
Deere-Delco AM/FM Stereo Radio with Weatherband
Weatherband
Programming Radio for Local Area Frequency
Theft Deterrent Feature
Activating THEFTLOCK
Disabling THEFTLOCK
Unlocking a Locked Receiver
Deere-Delco AM/FM Stereo Radio With Weatherband and Cassette Player
Deere-Delco AM/FM Radio With Weatherband and CD Player
Operating Tips About Your Audio System
Operating Tips About Your Audio System
Antenna
Communications/CB Radio Mounting
Section : 30 - COMMANDTOUCH Armrest Console
Switch and Knob Colors
Header Engage Switch and Feeder House Reverser Switch (Yellow)
Shifting Feeder House
Separator Engage Switch (Yellow)
Active Header Control (AHC) Dial (Black)
Reel DIAL-A-SPEED™ Dial (Black)
Reel Manual Speed Switch (Black)
Road Transport Disconnect Switch (Black)
Draper Belt Speed Switch (Black) (Optional)
Concave Clearance Switch (Black)
Single Tine Separator Speed Switch (Black)
Cleaning Fan Switch (Black)
Chaffer Adjust Switch (Black)
Sieve Adjust Switch (Black)
Spreader Speed Switch (Black)
Engine Speed Switches (Orange)
Header Response Control Dials (Black)
HYDRAFLEX™ Control Button (Black)
Four Wheel Drive (Orange) (Optional)
Multi-Function Handle (Orange)
Multi-Function Handle
Quick Stop Switch (Yellow)
Unloading Auger Swing Switch (Black)
Unloading Auger Drive Switch (Yellow)
Header Lift Switch (Black)
CONTOUR MASTER Manual Tilt Switch (Black)
Reel Lift/Reel Fore and Aft Switch (Black)
Header Activation Buttons (Black)
Section : 35 - COMMANDTOUCH Cab Cornerpost
COMMANDTOUCH Cab Cornerpost
Active Header Control Display
Header Height Resume
Header Height Sensing
Header Height Sensing-HYDRAFLEX Platforms
Reel DIAL-A-SPEED System
CONTOUR MASTER System (Optional)
Active Header Float (Optional) - Rigid Platforms
Reel Position Resume
Description of Automatic Header Height Control System
VISIONTRAK Display
VISIONTRAK Display Control Switches
VISIONTRAK Monitor Diagnostic Switches
VISIONTRAK Tailings Sensor Display
VISIONTRAK Tailings Sensor Display Operational Check
VISIONTRAK Performance Monitor
VISIONTRAK Performance Monitor (General Information)
VISIONTRAK-Preliminary Adjustments on Combine
VISIONTRAK-How the Monitor Works
VISIONTRAK Performance Monitor-Operating
VISIONTRAK Operational Checks
Deck Plate Position - In Cab Adjustment (Optional on 90 Series Corn Heads)
Triple Display Tachometer
Fuel Gauge
Engine Coolant Temperature Gauge
Digital Display Lines
Diagnostic Icon
Section : 40 - Calibration Procedures
When to Calibrate
Concave Sensor Zero Calibration
Header Calibration
CONTOUR MASTER Angle Sensor Calibration
Float Calibration
Deck Plate Sensor Zero Calibration
Chaffer Calibration-Field Operation
Chaffer Calibration-Component Replacement
Sieve Calibration-Field Operation
Sieve Calibration-Component Replacement
Calibration Service Codes
Section : 45 - Operator's Station
Windshield Washer Reservoir-Filling (Attachment)
Armrest Storage Box
Manual Storage
Emergency Exit
COMFORT COMMAND™ Operator's Seat
Seat Suspension and Forward and Rearward Adjustment
Adjusting Left-Hand Armrest and Seat Back
Right-Hand Armrest and Control Console-Adjusting (Rotating Cam System)
Right-Hand Armrest and Control Console-Adjusting (Slide Adjust System)
Field Office Seat (Optional)
Seat Belts
Auxiliary Power Outlet Strip and SERVICE ADVISOR™ Diagnostic Connector
GREENSTAR™ HARVEST MONITOR™ and HARVEST DOC™ System (Attachment)
Cab Ladder
Cab Ladder Positions
Cab Landing Safety Chains
Fire Extinguisher
Front Fire Extinguisher Location
Rear Fire Extinguisher Location
Washing Cab Windows, Servicing Head Lights and Wiper
Right-Hand Side Cab Access
Grain Tank Window/Rear Cab Window Cleaning
Horn
Steering Column
Steering Wheel Height Adjusting
Steering Column Tilt Adjusting
Gear Shift Lever
Manual Parking Brake
Brake Pedals
Tool Box
Section : 50 - CLIMATRAK Air Conditioning/Heating System
Observe Air Conditioning Precautions
CLIMATRAK Air Conditioning System (General Information)
CLIMATRAK Inlet Panel-Cleaning
CLIMATRAK Precleaner-Cleaning
CLIMATRAK Fresh Air Filter-Removing
Recirculating Filter-Removing
CLIMATRAK Fresh Air Filter and Recirculating Filter-Cleaning
CLIMATRAK Evaporator Filter-Removing
CLIMATRAK High Pressure Switch
CLIMATRAK Low Pressure Switch
Section : 55 - Lights and Signals
Light Switches
Dimmer Switch
Cab Interior Lights
Warning Lights
Road Lights
Field Lights
Side Finder and Grain Tank Lights
Work Lights
Cleaning Shoe Lights
Work Lights (Optional)
Engine Compartment Work Lights
Rear Residue Discharge Lights
Turn Signals
Exit Lighting
Unloading Auger Light
Section : 60 - Feeder House
Hydraulic Cylinder Safety Stop
Feeder House Side Shields
Feeder House Doors
Feed Accelerator Top Access Door
Feeder House Bottom Door and Feedplate Seal Support
Stone Trap
Expanded Stone Trap Door (Field Installed Attachment)
Fore/Aft Tilt Frame-Adjusting
Feeder House Conveyor Chain-Adjusting
Feeder House Conveyor Chain Links-Removing
Feeder House Drum-Height Adjustment
Feeder House Conveyor Speed-Changing
Feeder House Conveyor Speed (Optional High Speed Feeder House Sprocket)-Changing
Feeder House Conveyor Drive Chain-Adjusting
Feeder House Slip Clutch
Feeder House Top Shaft Stripper-Adjustment
Feeder House Top Shaft Sprockets
Feeder House Variable Speed-Belt Replacement
Feeder House Variable Speed Belt-Adjustment
Feeder House Fixed Speed Belt-Replace and Adjust Belt
Manual Tilt Indicator (CONTOUR MASTER)
Attach Multi-Coupler and Single Point Latching
Attaching And Detaching Header from Feeder House
Feeder House Latching Pins (Cleanout)
Feeder House Manual Unlatching
Shear Screw Location
Section : 65 - Shields
Gull Wing Doors
Left-Hand Side Shields
Left-Hand Side Front Shield
Right-Hand Side Shields
Right-Hand Side Front Shield
Single Tine Separator Covers
Composite Panels-Cleaning
Section : 70 - Separator
Feed Accelerator-Wing Replacement
Feed Accelerator Standard Speed Belt-Replacing
Feed Accelerator Belt (Optional High Speed High Capacity)-Replacing
Feed Accelerator Belt Idler-Adjusting
Feed Accelerator Slow Speed Drive (Attachment)
Feed Accelerator Speed
Feed Accelerator Standard Speed-Changing
Feed Accelerator Speed (Optional High Speed High Capacity)-Changing To Low Speed
Feed Accelerator Smooth Wear Strips (Attachment)
Concave Round Bar Inserts (Attachment)
Concave Cover Plates (Attachment)
Concave Sections-Remove and Install
Concave Leveling
POSI-TORQ™ Single Tine Separator-Dual-Range™
Single Tine Separator Drive Sheave Gap-Adjusting
Single Tine Separator Variable Drive Belt-Replacing
Separator Grate Covers (Attachment)
Auger Bed Divider
Discharge Beater Belt-Adjusting
Discharge Beater Belt-Replacing
Discharge Beater-Wing Replacement
Header Reel/Belt Pickup Pump Belt-Adjusting
Header Reel/Belt Pickup Pump Belt-Replacing
Countershaft Right-Hand Front Belt-Adjusting
CounterShaft Right-Hand Front Belt-Replacing
Countershaft Right-Hand Rear Belt-Adjusting
CounterShaft Right-Hand Rear Belt-Replacing
Cleaning Shoe Inspection Door
Cleaning Shoe Auger Gears-Adjusting
Shoe, Fan and Conveyor Auger Belt-Adjusting
Shoe, Fan and Conveyor Auger Belt-Replacing
Cleaning Fan Belt-Replacing
Cleaning Fan Speed Actuator-Adjusting
Slow Speed Cleaning Fan Drive (Attachment)
Deep-Tooth Front Chaffer
General Purpose Chaffer, 29 mm (1-1/8 in.)
Deep-Tooth Chaffer 41 mm (1-5/8 in.) (Attachment)
Front Chaffer Divider Extensions (Attachment)
Sieve
Sieve Round Fixed Hole (Optional)
Deep Tooth Sieve 29 mm (1-1/8 in.) (Attachment)
Chaffer/Sieve Adjusting Switch
Chaffer/Sieve Elements With TOUCHSET Automatic Combine Adjustment (ACA)-Removing
Chaffer/Sieve Motor-Manual Adjust
Clean Grain Elevator Top Access Doors for Drives
Clean Grain Elevator Belt-Adjusting
Clean Grain Elevator Conveyor Chain-Adjusting
Clean Grain Elevator Perforated Screens (Attachment)
Tailings Elevator Paddles
Tailings Elevator Drive Belt-Adjusting
Tailings Elevator Paddle Chain-Adjusting
Upper Tailings Auger Drive Chain-Adjusting
Drive Belts-Left-Hand
Drive Belts-Right-Hand
Threshing Elements And Tines-Remove And Install
Threshing Bar and Separator Tine Location (Standard)
Threshing Element and Separator Tine Location (Rice Option)
Feed Accelerator-Unplugging
Single Tine Separator-Unplugging
Discharge Beater-Unplugging
Section : 75 - Chopper and Spreader
Chopper (General Information)
Chopper Tailboard-Adjusting
Chopper Vanes-Adjusting
Chopper Door Position
Crop Diverter
Air Chutes
Chopper Stationary Knife Blade-Adjustment
Chopper Stationary Knife Blade-Replacement
Chopper Blades-Replacement And Configuration
Chopper Blade-Centering
Chopper-Lowering
Chopper Drive Speeds-Changing
Chopper Drive Belt Tension-Adjusting
Chopper Belt-Replacing
Chopper to Windrow Position
Spreader (General Information)
Operating the Spreader
Spreader to Windrow Position
Spreader-Lowering
Spreader Disk Assemblies
Section : 80 - Grain Tank and Unloading System
Grain Tank/Engine Ladder
Grain Tank Drain Holes
Grain Tank Sample Trough
Grain Tank Full Indicator
Cleanout Chute (Optional)
Grain Tank Cross Auger Covers
Unloading Auger Drive Shear Bolt
Grain Tank Loading Auger Deflector
Grain Tank Loading Auger-Folding
Unloading Auger Drive Chain-Adjusting
Swing Cylinder-Adjusting
Cradle Support-Adjusting
Unloading Auger Drive Belt-Replacement
Section : 85 - Service - Electrical System
Observe Electrical Precautions
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Handling Batteries Safely
Battery Cables-Connecting
Batteries-Charging
Batteries-Checking Specific Gravity
Batteries-Connecting Booster
Batteries-Removing and Installing
Starter
Alternator and Voltage Regulator
Header Drive Electromagnetic Clutch
Relays
Control Relay Board Identification
Engine Compartment Relay Panel Fuse Identification
Engine Compartment Relay Panel Identification
Safety Rules When Replacing Halogen Bulbs
Replacing Bulbs
Cab Head Light Bulb Replacement and Adjustment
Remove and Install High Intensity Discharge (HID) Xenon Lights (Optional)
Front Warning Light, Road Light, Field Light Bulb Replacement
Rear Discharge Light, Access Door Work Light, and (Optional) Stubble Light Bulb-Replacement
Side Finder Light Bulb-Replacement
Grain Tank Light Bulb-Replacement
Cleaning Shoe Light Bulb-Replacement
Warning Light Bulb-Replacement
Tail Light, Warning (Flasher) Light and Side Light Bulb-Replacement
Turn Signal Indicator Light Bulb-Replacement
Cab Dome and Console Light Bulb Replacement
Overhead Warning Display Panel Light Bulb-Replacement
Section : 90 - Diagnostic Trouble Codes
Accessing Diagnostic Trouble Codes and Addresses
Diagnostic Trouble Code Priorities
Section : 95 - Hydraulic System
Hydraulic System (General Information)
Hydraulic System Cleanliness
Accumulator, Pressure-Limiting Valve and Pressure Sensor for Float Control
Valve for Raising/Lowering Header (Proportional Valve)
Hydraulic Pressure Diagnostic Ports and Control Scheme
Feeder House Reverser Valve and Reverser Housing
Section : 100 - Ground Drive and Rear Axle
Service Tires Safely
Care and Service of Tires
Tire Selection Guide
Front Tire Selection, Header Compatibility, Final Drive Selection, Row Spacing Chart
Rear Tire Selection, Tire Spacing, and Front to Rear Tire Compatibility Charts
Ballast Requirements
Using Liquid Weight
Tire Loading Decal
Drive Wheel Starter Stud
Rear Wheel Bolt Torque
Drive Wheel Bolt Torque
Dual Wheels Bolt Torque
Front Drive Wheel Offset
Preparing Dual Wheel Combine for Transport or Service
Reduce Machine Weight
Remove Front Wheels-Dual Wheel Combine
Install Front Wheels-Dual Wheel Combine
Single Attach Wide Spaced Dual Wheels (Optional)
Multi-Function Handle Linkage Adjustment
Gearshift Linkage-Adjusting
Brake System
Brake Fluid Reservoir
Jacking Locations
Section : 105 - Break-In Service
Breaking-In Engine
Belt Drives Adjustment - First 50 Hours
Break-In Check First 100 Hours
Break-In Check After 100 Hours
Section : 110 - Prestarting Checks
Engine Oil Level
Hydrostatic/Hydraulic Oil Level
Coolant Level
Fuel System
After Long Storage Period
Tires
Section : 115 - Operating the Engine
Starting the Engine
Warming up Engine
Stopping the Engine
Cold Weather Operation
Hot Weather Operation
Handle Starting Fluid Safely
Cold Weather Starting With Ether Starting Aid
Coolant Heater
Section : 120 - Service - Engine
Rear Ladder and Landing
Engine Access Door
Cleaning Engine Compartment
Starting Fluid Cans-Changing
Belt Shield
Do Not Modify Fuel System
Fuel System
Check Engine Oil
Fuel Tank-Filling
Fuel Tank-Draining
Fuel Precleaner Filter-Cleaning
Water Separator-Draining
Fuel Filter-Replacement
Fuel System-Bleeding
Cooling System-Draining
Cooling System-Filling
Cooling System-Winterize
Engine Belt-Routing
Engine Fan/Alternator Belt-Replacing
Rotary Screen Belt-Routing
Rotary Screen Drive Belt-Replacing
Rotary Screen, Oil Cooler, Condenser, Radiator and Charge Air Cooler-Cleaning
Rotary Screen Knife Comb-Adjustment
Air Cleaner Filters-Removing
Inspecting Element
Cleaning Element
Section : 125 - Transporting
Driving the Combine on Roads
Transporting Combine on a Trailer
Towing
Pulling Combine Out of the Mud
Section : 130 - Harvesting Hints
Choice of Harvesting Time
Harvesting Tips
Section : 135 - Crop Settings and Seed Loss Chart
Crop Settings and Configuration Recommendations
Seed Loss Chart (Platforms)
Seed Loss Chart (Cornheads)
Combine Performance Check
Power Shutdown Procedure
Section : 140 - TOUCHSET ACA System
TOUCHSET Automatic Combine Adjustment (ACA) System
Customizing Visible Crop Settings for TOUCHSET Automatic Combine Adjust (ACA) System
Crops
TOUCHSET Automatic Combine Adjust (ACA) Display Settings
Adjusting Predefined Settings
Factory Crop 2 (WHEAT 2) and Personal CROP1 - CROP5 Setting Changes (Automatic Calibration)
Setting Personal CROP1 - CROP5 and Factory CROP2 (WHEAT 2) Settings (Manual Calibration)
Section : 145 - GREENSTAR™ Component Location
GREENSTAR Display
Mass Flow Sensor
Moisture Sensor
DataStore
Section : 150 - GREENSTAR Display and Keypad
General Information
Contrast Button
Before You Start
Section : 155 - GREENSTAR Display Setup
GREENSTAR Display
Changing Tire Radius
System Settings
Country Code
Language
RUN Page Layout
INFO - GREENSTAR Display
Section : 160 - HARVEST MONITOR SETUP Functions
Harvest Monitor SETUP Chart
SETUP - Harv Mon - PAGE 1
Setup Farm
SETUP Field
Setup Custom Name
Setup Custom Name Standard/Extended Character Set
Setup Crop
Setup Header
Calibration
Standard Calibration Procedure
Optional Low Flow Compensation Procedure
Manual Adjustment of Calibration Factor
SETUP - Moisture Correction
Moisture Correction
Moisture Alarm
Moisture Curve
Moisture Curve Calibration Codes-Developed Code Curves
Moisture Curve Calibration Codes-Developed Code Curves Continued
Moisture Curve Calibration Codes-Replacement Code Curves
Record Stop Height
SETUP - Harv Mon - PAGE 2
Setup RUN Pages
Section : 165 - HARVEST MONITOR Run Functions
Harvest Monitor RUN Chart (Default)
RUN - PAGE 1
Run - PAGE 2
Section : 170 - HARVEST MONITOR Information Functions
Harvest Monitor Info Functions Chart
INFO - Harvest Monitor
INFO - View Menu - Field Totals
INFO - View Menu - Crop Totals
INFO - Menu - View Custom Names
INFO - Clear
INFO - Clear - Field Totals
INFO - Clear - Crop Totals
INFO - Clear - Custom Farm Names
INFO - Clear - Custom Field Names
INFO - Diagnostics
INFO - Diag MS - PAGE 1
Moisture Sensor
INFO - Diag MS - PAGE 2 Moisture Sensor
INFO - Diag MS PAGE 3
INFO - Diag Mass Flow Sensor
INFO - Combine Network
Section : 175 - HARVEST MONITOR Specifications
Standard Payable Moisture and Density Chart
Standard Weights
Section : 180 - HARVEST MONITOR Troubleshooting
Moisture Sensor
Mass Flow Sensor
GREENSTAR Display
Section : 185 - Combine Cleanout
Cleaning Out the Combine
Section : 190 - Fuels and Lubricants
Diesel Fuel
Handle Fuel Safely-Avoid Fires
Storing Fuel
Diesel Engine Coolant
Liquid Coolant Conditioner
Diesel Engine Break-In Oil
Diesel Engine Oil
Extended Diesel Engine Oil Service Intervals
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
Transmission, Final Drives, Feeder House Reverser, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Cases
Grease
Brake Fluid
Lubricant Storage
Alternative and Synthetic Lubricants
Section : 195 - Lubrication and Maintenance
Service Intervals
Lubrication Symbols
Every 10 Hours
Every 10 Hours
Every 50 Hours
Every 50 Hours
Every 50 Hours
First 100 Hours
Every 200 Hours
Every 250 Hours
Every 400 Hours
Every 400 Hours
Every 400 Hours
Every 400 Hours
Every 400 Hours
Every 400 Hours
Every 1500 Hours or Two Years
Every 2000 Hours
Service As Required
Replace Front Engine Crankshaft Damper-4500 Hours or Five Years
Care and Maintenance of Belts
Cleaning Combine
Section : 200 - Troubleshooting
Feeder House
Separator
Hydrostatic Ground Drive
Four Wheel Drive (Optional)
Brakes
Engine
Heater
Air Conditioning
Section : 205 - Storage
Preparing Combine for Storage
Removing Combine From Storage
Section : 210 - Specifications
Operating Speeds
Specifications - 9860 STS Combine
Dimensions
Dimension Reference Points
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Section : 215 - Machine Identification Numbers
Identification Plates
Combine Identification Number
Engine Serial Number
Hydrostatic Drive Unit Pump
Hydrostatic Drive Unit Motor
Two Speed Four Wheel Drive Motor
Engine Gear Case
STS Rotor Drive Gear Case
Transmission
Feeder House Reverser
Help Prevent Crime
Record Ag Identification Numbers
Keep Proof of Ownership
Park Indoors Out of Sight
When Parking Outdoors
Reduce Vandalism
Report Thefts Immediately
Technical Information
John Deere Is At Your Service