OMT166701 D1: 410G Backhoe Loader table of contents

410G Backhoe Loader

Copyright 2000 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

Foreword
410G
410G
Technical Information Feedback Form

Section : 05 - Safety

Safety Features
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Avoid Injury From Rollover Accidents----------------------------------
Wear Your Seat Belt----------------------------------
Do Not Attempt to Jump Clear of Tipping Machine-Serious or Fatal Crushing Injuries Will Result----------------------------------
Machine Will Tip Over Faster Than You Can Jump Free
Avoid Injury From Backover Accidents ----------------------------------
Before Moving Machine, Be Sure All Persons Are Clear of Area----------------------------------
Always Be Alert For Bystanders Moving Into the Work Area. Use Horn or Other Signal to Warn Bystanders Before Moving Machine ----------------------------------
When Using a Signal Person, Keep Person in View At All Times. Be Sure Signal Person is Clear Before Backing Up
Avoid Injury From Rollaway Accidents----------------------------------
To Prevent Rollaway, Always Make Sure Machine Is Properly Secured Before Leaving Operator's Seat----------------------------------
Death or Serious Injury May Result If You Attempt to Mount or Stop a Moving Machine
Inspect Machine
Use Handholds and Steps
Prevent Machine Runaway
Use Seat Belt Properly
Maintain Seat Belt
Secondary Exits
Drive Machine Safely
Travel Safely
Operate Backhoe Safely
Avoid Power Lines
Work In Ventilated Area
Keep Riders Off Machine
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
Clean Trash from Machine
Protect Against Flying Debris
Wear Protective Clothing
Protect Against Noise
Handle Chemical Products Safely
Use Safety Lights and Devices
Keep ROPS Installed Properly
Warn Others of Service Work
Practice Safe Maintenance
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Clean the Machine Regularly
Service Cooling System Safely
Store Attachments Safely
Dispose of Waste Properly

Section : 06 - Safety Signs

Section : 10 - Operator's Station

Monitor and Gauge Panel
Engine Coolant Temperature Gauge
Transmission and Torque Converter Oil Temperature Gauge
Fuel Level Gauge
STOP Indicator and Alarm
Engine Oil Pressure Indicator
Alternator Voltage Indicator
Engine Air Filter Restriction Indicator
Seat Belt Indicator
Park Brake Indicator
Hydraulic Oil Temperature Indicator
Hydraulic Oil Filter Restriction Indicator
Controls-Right-Side Console
Park Brake Switch
Mechanical Front Wheel Drive (MFWD) Switch and Indicator-If Equipped
Ride Control Switch and Indicator-If Equipped
Air Suspension Seat Height Adjustment Switch-If Equipped
Backhoe Auxiliary Hydraulic Function Switch-If Equipped
Horn Button
Defroster, Heater, and Air Conditioner Controls-If Equipped
Controls-Steering Console
Lights
Windshield Wipers and Washer Reservoir-If Equipped
Adjusting Seat
Seat Belt
Seat Belt
Side Windows-Secondary Exits-Cab Machines
Rear Windows-Cab Machines
Dome Light and Radio-If Equipped
12-Volt Accessory Outlets
Toolbox
Steering Wheel Tilt Lever-If Equipped
Operational Controls
Front Loader Controls
Stabilizer Control Levers
Backhoe Controls-John Deere Two-Lever Style
Backhoe Controls-ISO/SAE Excavator Two-Lever Style
Backhoe Controls-CASE® Three-Lever Style
Backhoe Controls-FORD® Four-Lever Style
Backhoe Auxiliary Hydraulic Function Controls-If Equipped
Boom Lock Control
Swing Locking Pin
Extendible Dipperstick Locking Pin-If Equipped
Document Holders

Section : 20 - Pre-Start Inspection

Inspect Machine Daily Before Starting

Section : 25 - Operating the Engine

Check Instruments Before Starting
Starting the Engine-With Powershift Transmission
Starting Fluid-Cold Weather Start Aid-If Equipped
Using Booster Batteries-12-Volt System
Using Coolant Heater-If Equipped
Check Instruments After Starting
Warm-Up
Cold Weather Warm-Up
Stalled Engine
Stopping the Engine-Normal Shutdown With Powershift Transmission

Section : 30 - Driving the Machine

Driving on Public Roads
Ride Control Operation-If Equipped
Keep Riders Off Machine
Driving the Machine-With Powershift Transmission
Ground Speeds-410G
Parking the Machine

Section : 35 - Operating the Machine

Preparing to Operate Backhoe
Backhoe Valve Linkage Adjustment
Operating Stabilizers
Operating Boom Lock
Operating Swing Lock
Operating Extendible Dipperstick Lock-If Equipped
Operating Backhoe-John Deere Two-Lever Controls
Operating Backhoe-ISO/SAE Excavator Two-Lever Controls
Operating Backhoe-CASE Three-Lever Controls
Operating Backhoe-FORD Four-Lever Controls
Operating Extendible Dipperstick-If Equipped
Operating Backhoe Auxiliary Hydraulic Functions-If Equipped
Selective Flow Valve Adjustment
Backhoe Transport and Storage Position
Operating Front Loader
Adjusting Loader Bucket Self-Leveling Linkage and Return-to-Dig Switch
Changing Loader Buckets
Operating Differential Lock
Operating Mechanical Front Wheel Drive (MFWD)-If Equipped
Reversing Stabilizer Feet
Adding Front Counterweights
Adding Liquid Ballast to Front Tires-410G
Operating Tips
Work at Proper Angles
Operating on a Slope
Positioning Spoil Piles
Leveling Machine
Moving With Backhoe
Using Backhoe Bucket
Using a Sight Gauge for Trenching
Trenching
Operating Extendible Dipperstick With Attachments
Using Loader Bucket
Excavating With Front Bucket
Dozing and Plowing
Excavating Banks or Stockpiles
Backdragging
Backfilling
Truck Loading
Benching
Lifting
Universal Bucket Couplers and Bucket Options

Section : 40 - Transporting

Loading and Unloading Machine on a Trailer
Towing

Section : 45 - Fuels and Lubricants

Diesel Fuel
Low Sulfur Diesel Fuel Conditioner
Diesel Fuel Storage
Handling and Storing Diesel Fuel
Fuel Tank
Diesel Engine Oil
Transmission, Axles and Mechanical Front Wheel Drive Oil
Hydraulic Oil
Grease
Grease For Extendible Dipperstick, Sideshift Frame, And Stabilizer Leg Wear Strips
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants

Section : 50 - Periodic Maintenance

Attach Do Not Operate Tag
Service Your Machine at Specified Intervals
Check Hour Meter Regularly
Avoid Mud Build-Up
Use Correct Fuels and Lubricants
Prepare Machine for Maintenance
Loader Boom Service Lock
Opening and Closing Engine Hood
Maintenance and Repair Record Keeping System
OILSCAN PLUS®, COOLSCAN PLUS®, Dieselscan, and 3-Way Coolant Test Kit
Maintenance and Repair Record Keeping System
Maintenance and Repair Record Keeping System
Maintenance and Repair Record Keeping System

Section : 55 - Maintenance-As Required

Inspect Belt
Check Tire Pressure
Tire Inflation Pressures
Checking Wheel Fasteners
Inspect Loader Boom Service Lock
Check and Adjust Boom Lock
Clean Cab Air Filters-Cab Machines
Inspect and Clean Hydraulic Reservoir Fill Screen
Drain Fuel Tank Water and Sediment
Lubricate MFWD Drive Shaft Splines-If Equipped
Lubricate Extendible Dipperstick Side Rails-If Equipped
Lubricate Front Wheel Bearings-Non-Powered

Section : 60 - Maintenance-Every 10 Hours or Daily

Check Engine Oil Level
Lubricate Loader Pivots
Lubricate 4-in-1 Bucket Pivots-If Equipped
Lubricate Stabilizer Pivots and Cylinder Pins
Lubricate Backhoe Linkage, Pivots, and Cylinder Rod Ends
Lubricate Non-Powered Front Axle and Steering Pivots
Lubricate MFWD Front Axle and Universal Joints-If Equipped

Section : 65 - Maintenance-Weekly

Check Coolant Level

Section : 75 - Maintenance-Every 250 Hours

Check MFWD Axle Oil Level-If Equipped
Check Battery Electrolyte Level and Terminals
Check Rear Axle Oil Level
Checking Hydraulic Reservoir Oil Level
Change Engine Oil and Replace Filter
Check Transmission Oil Level
Check MFWD Planetary Housing Oil-If Equipped

Section : 80 - Maintenance-Every 500 Hours

Check Air Intake Hose
Replace Hydraulic Oil Filter
Check Boom-to-Dipperstick Pin Bolt Torque
Replace Hydraulic Reservoir Breather
Replace Fuel Filter
Check Coolant and Add Conditioner

Section : 85 - Maintenance-Every 1000 Hours

Change MFWD Front Axle Housing Oil-If Equipped
Change MFWD Front Wheel Planetary Housing Oil-If Equipped
Clean, Pack, and Adjust Front Wheel Bearings-Non-Powered
Check Engine Speeds
Check and Adjust Engine Speed Control Linkage
Change Rear Axle Oil
Change Transmission Oil Filter
Change Hydraulic Reservoir Oil
Clean Engine Crankcase Ventilation Tube
Change Transmission and Torque Converter Oil and Filter
Replace Engine Air Cleaner Elements

Section : 86 - Maintenance-Every 2000 Hours

Adjust Engine Valve Lash (Clearance)

Section : 90 - Maintenance

External Service Brake Inspection
Clean Engine Air Cleaner Dust Unloader Valve
Inspect Air Cleaner Elements
Clean Air Cleaner Primary Element
Check Receiver-Dryer-If Equipped
Test the Coolant Freeze-Protection Level
Servicing the Cooling System
Checking Coolant Hoses and Radiator
Draining the Cooling System
Diesel Engine Coolant
Filling the Cooling System
Do Not Service Injection Nozzles
Do Not Adjust Injection Pump
Replace Engine Torsional Damper
Draining Fuel Filter Sediment
Precautions for Alternator and Regulator
Prevent Acid Burns
Handling Batteries Safely
Service Batteries Carefully
Checking Electrolyte Specific Gravity
Using Battery Charger
Replacing Batteries
Removing Batteries
Replacing Fuses
Remove and Install Halogen Bulb
Changing Reverse Warning Alarm Volume
Checking Neutral Start System
Adding Attachments/Accessories to Roll-Over Protective Structure (ROPS)
Welding on Machine
Checking Ride Control Accumulator-If Equipped
Discharge Ride Control System Hydraulic Pressure-If Equipped
Check Park Brake
Checking Machine Cycle Times-410G
Bleeding Service Brakes
Service Recommendations For STC®¹ Fittings
Adjusting Speed Control Lever Tension
Checking and Adjusting Toe-In
Installing Teeth on Backhoe Bucket
Do Not Service Control Valves, Cylinders, Pumps or Motors
Hardware Torque Specifications
Keep ROPS Installed Properly
Metric Bolt and Cap Screw Torque Values
Service Recommendations for Metric Series Four Bolt Flange Fitting
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations For Inch Series Four Bolt Flange Fittings

Section : 95 - Operational Checkout

Operational Checkout Procedure

Section : 100 - Troubleshooting

Troubleshooting
Engine
Electrical System
Steering System
Hydraulic System
Gauges and Indicators
Transmission
MFWD
Rear Axle

Section : 105 - Storage

Prepare Machine for Storage
Monthly Storage Procedure

Section : 110 - Crime Prevention Tips

Help Prevent Crime
Record Construction Identification Numbers
Keep Proof of Ownership
Park Indoors Out of Sight
When Parking Outdoors
Reduce Vandalism
Report Thefts Immediately

Section : 115 - Specifications

410G Specifications
410G Backhoe Loader Dimensions
410G Backhoe Loader
Other Information-410G Backhoe Loader
410G Backhoe Loader Weight
Buckets
410G Backhoe Loader Drain and Refill Capacities
410G Backhoe Loader Lifting Capacities-Standard Dipperstick
410G Backhoe Loader Lifting Capacities-Extendible Dipperstick (Retracted)
410G Backhoe Loader Lifting Capacities-Extendible Dipperstick (Extended)

Section : 120 - Machine Numbers

Record Product Identification Number (PIN)
Record Engine Serial Number
Record Transmission Serial Number-Powershift
Record Rear Axle Housing Serial Number
Record (MFWD) Front Axle Housing Serial Number-If Equipped

Section : CLIS - Checklists

Maintenance and Repair Record Keeping System
Maintenance and Repair Record Keeping System
Maintenance and Repair Record Keeping System

Section : SLIT - John Deere Service Literature

Technical Information

Section : IBC - John Deere Service Keeps You On the Job

AT YOUR SERVICE WHEN YOU NEED IT