OMCC58341: 572, 582 and 592 Round Balers table of contents

572, 582 and 592 Round Balers

Copyright 2005 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

Foreword
Dealer's Record
Predelivery
Delivery
Delivery

Section : 00 - Identification Views

Identification Views

Section : 05 - Safety

Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Check Machine Safety
Protect Bystanders
Protect People and Animals
Operate Baler Safely
Operate Safely on Slopes
Handle Round Bales Safely
Keep Riders Off Machine
Prepare For Emergencies
Fire Prevention
In Case of Fire
Wear Protective Clothing
Handle Chemical Products Safely
Stay Clear of Rotating Drivelines
Use Safety Lights and Devices
Observe Road Traffic Regulations
Use a Safety Chain
Tow Loads Safely
Observe Maximum Transport Speed
Practice Safe Maintenance
Service Machines Safely
Service Machine Safely
Handling of Knives
Secure Gate Safely (572 and 582)
Secure Gate Safely (592 Only)
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Dispose of Waste Properly
Avoid High-Pressure Jet on Safety Decals
John Deere Round Baler Safety Features

Section : 10 - Safety Signs

Danger: Don't Take Chances!
Warning - Avoid Crushing
Warning - Thrown Objects
Caution: 540 RPM PTO
Danger: Rotating Driveline
Warning - Fire
Warning: Engage Gate Lock
Warning: Engage Gate Lock
Caution - Keep Away From Power Driven Parts
Warning: Precutter Knives
Warning: Opening gate and Rolling Bale
Warning: Entanglement in Moving Rolls and Net Knife
Warning - Net Knife
Warning - Service
Warning - Transporting

Section : 15 - Setting Up the Baler

Adjusting Wheel Spindles-Baler with 1.41 m (4 ft 7 in.) Pickup
Adjusting Wheel Spindles-Baler with 1.81 m (5 ft 11 in.) Pickup
Adjusting Wheel Spindles-Baler With 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) HiFlow Pickup
Adjusting Wheel Spindles-Baler with 2.00 m (6 ft 7 in.) Precutter Device
Installing Wheel on Hub
Tire Inflation
Adjusting Tongue to Tractor Drawbar
Adjusting Bale Discharging Ramp (572 and 582)
Installing 2.00 m (6 ft 7 in.) Precutter Pickup Gauge Wheels
Setting the Baler for 1000 rpm PTO Operation (Baler Without Precutter Device)
Connecting Telescoping Hook-Up to Gear Case Input Shaft
Installing Orifice for Tractors With Low Hydraulic Flow (592 Only)
Channels 006 and 007: Calibrating Bale Shape Potentiometer-Fine Tuning

Section : 20 - Preparing the Tractor

Adjusting Drawbar
Adjusting Tractor Front Tread
Adjusting Tractor Rear Tire Spacing
Checking Tractor Ballast
Selecting Tractor PTO Speed
Setting Tractor Selective Control Valves
Preparing the Tractor for Control Monitor Installation
Install BaleTrak or ELC Monitor Support (6000, 7000 and 8000 Series Tractors Only)
Install BaleTrak or ELC Monitor Support (All Tractors Except 6000, 7000 and 8000 Series Tractors)
Installing ELS Monitor
Connect ELS and ELC Monitor to Tractor
Connecting BaleTrak Control Monitor to Tractor
Using Drawbar Shield

Section : 25 - Preparing the Baler

Selecting Twine
Loading Twine Boxes
Tying Sheet Bend Knot (Plastic Twine)
Tying Modified Square Knot (Sisal Twine)
Routing Twine out of Boxes
Routing Twine Through Guides
Selecting Net Roll
Care of Net Roll
Care of Net Tying Device
Loading Net Tying

Section : 30 - Attaching and Detaching

Attaching Baler to Tractor Drawbar
Storing Jackstand
Attaching Baler to 540 rpm PTO
Connecting Telescoping Hook-Up to Tractor PTO Shaft
Attaching to Tractor Hydraulic System (Baler Without Precutter Device)¹
Attaching to Tractor Hydraulic System (Baler With Precutter Device)
Tractor Electrical Connection
Connecting Tail/Warning Light Plug to Tractor
Connecting Baler Wiring Harness to Control Monitors
Detaching Telescoping Hook-Up from Tractor PTO Shaft
Storing Telescoping Hook-Up
Using Jackstand

Section : 35 - Transporting

Transporting the Baler
Lighting Enhancement Module Operation

Section : 40 - Operating the Baler-General Purposes

Break-in Period
Rotating Baler by Hand
How the Net Tying Works
How the Soft Core Equipment Works
Crop Preparation
Feeding the Material
Operating the Baler in Short, Dry, Slick Crops
Operating the Baler in Cornstalks
Operating the Baler in Silage and Damp Crops
Gate Lock Valve (592 Only)
Gate Lock Device (572 and 582 Only)
Unplugging Baler with Precutter Device
Unplugging Baler without Precutter Device (592 Only)
Unplugging Baler without Precutter Device (572 and 582 Only)
Adjusting Twine Spacing
Bale Density Gauge
Adjusting Bale Density
Adjusting Net Wrap Stretch
Adjusting Twine Guide (Baler with Precutter Device)
Adjusting Twine Guide (Baler without Precutter Device)
Adjusting Twine Clamper (Baler without Precutter Device)
Setting the 1.81 m (5 ft 11 in.) Pickup Feeder Forks
Adjusting Compressor Rack Assembly - Baler with 1.41 m or 1.81 m (4 ft 7 in. or 5 ft 11 in.) Pickup
Adjusting Converging Wheel Height
Adjusting Starter Roll (NR 1) Scraper (Baler without Precutter Device)
Adjusting Starter Roll (NR 1) Scraper (Baler with Precutter Device)
Adjusting Lower Rear Gate Roll (NR 8) Scraper
Adjusting Lower Gate Roll (NR 9) Scraper
Adjusting Pickup Auger Scrapers
Adjusting Left-Hand 1.41 m (4 ft 7 in.) Pickup Float Spring
Adjusting Right-Hand 1.41 m (4 ft 7 in.) Pickup Float Spring
Adjusting Left-Hand 1.81 m (5 ft 11 in.) Pickup Float Spring
Adjusting Right-Hand 1.81 m (5 ft 11 in.) Pickup Float Spring
Adjusting 2.00 m (6 ft 7 in.) Precutter Pickup Float Spring
Adjusting 1.41 m or 1.81 m (4 ft 7 in. or 5 ft 11 in.) Pickup Height
Adjusting 2.00 m (6 ft 7 in.) HiFlow Pickup Height
Adjusting 2.00 m (6 ft 7 in.) Precutter Pickup Height (Pickup with Downstop)
Adjusting 2.00 m (6 ft 7 in.) Precutter Pickup Height (Pickup without Downstop)
Adjusting 2.20 m (7 ft 3 in.) HiFlow Pickup Height
Adjusting 1.81 m (5 ft 11 in.) Pickup Gauge Wheels
Adjusting 2.00 m (6 ft 7 in.) HiFlow Pickup Gauge Wheels
Moving 2.00 m (6 ft 7 in.) HiFlow Pickup Gauge Wheels in Transport Position
Adjusting 2.00 m (6 ft 7 in.) Precutter Pickup Gauge Wheels (with Transport Position)
Adjusting 2.00 m (6 ft 7 in.) Precutter Pickup Gauge Wheels (without Transport Position and with Downstop)
Adjusting 2.00 m (6 ft 7 in.) Precutter Pickup Gauge Wheels (without Transport Position and Downstop)
Adjusting 2.20 m (7 ft 3 in.) HiFlow Pickup Gauge Wheels
Positioning 2 m and 2.20 m (6 ft 7 in. and 7 ft 3 in.) HiFlow Pickup Front Sheet
Positioning 2.00 m (6 ft 7 in.) Precutter Pickup Front Sheet
Resetting Mechanical Bale Counter
Operating Baler with Bale Push Bar (592 Only)
Engaging Bale Push Bar (592 Only)
Disengaging Bale Push Bar (592 Only)

Section : 41 - Operating ELS Monitor

ELS Monitor
Adjusting Bale Size
Adjusting Soft Core Diameter
Forming a Bale
Tying a Bale
Discharging Bale

Section : 42 - Operating ELC Monitor

ELC Monitor Description
ELC Plus Monitor Description
Operating ELC Monitor in Twine Tying Mode
Operating ELC Plus Monitor in Net Tying Mode
Adjusting Bale Size (up to S.N. 48999)
Adjusting Bale Size (from S.N. 50000)
Adjusting Soft Core Diameter (up to S.N. 48999)
Adjusting Soft Core Diameter (from S.N. 50000)
Forming a Bale
Automatic Start of Tying Cycle
Starting Manually an Automatic Tying
Tying a Bale Manually
Discharging Bale

Section : 43 - Operating BaleTrak Monitor

BaleTrak Monitor
BaleTrak Plus Monitor
BaleTrak Monitor Keyboard Description
BaleTrak Plus Monitor Keyboard Description
LCD Screen Description
Component Locations
Switching the Monitor On or Off
Setting Bale Diameter
Selecting Tying System
Selecting Tying Program
Setting Net Tying Density
Setting Twine Tying
Manual Start of an Automatic Tying Cycle
Tying a Bale Manually
Raising/Lowering the Pickup
Retracting/Engaging Precutter Knives
Unplugging Precutter Pickup
Operating Soft Core System¹
Guideline to Form a Good Bale
Making a Bale with Bale Shape Indicators
Automatic Start of Tying Cycle
Manual Start of Tying Cycle
Using Bale Counters
Warning Pictograms
Diagnostic Trouble Codes

Section : 45 - Attachments

Monitor Mounting Bracket
Knife Slot Filler Kit (For Precutter Device Only)
Belt Lacing Tool
Skiving Tool
Fire Extinguisher

Section : 50 - Lubrication and Maintenance

Observe Service Intervals
Grease
Gear Oil
Multiluber Chain Oil
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Fire Prevention
Daily - Clean Twine Clamper
Daily - Checking Precutter Knives
Daily - Checking Belt Wires
Every 10 Hours - Chains
Every 10 Hours
Every 10 Hours - Baler With Precutter Device
Every 10 Hours - Baler Without Precutter Device
Every 30 Hours
Every 50 Hours
Weekly - Checking and Refilling Multiluber Chain Oiling System Reservoir
Every 2000 Bales - Changing Hydraulic Valve Filter (Baler With Precutter Device)
Every 4000 Bales - Draining and Refilling Gear Case (Baler Without Precutter Device)
Every 4000 Bales - Draining and Refilling Gear Case (Baler With Precutter Device)
Annually
Every 6 Years - Hydraulic Hoses

Section : 55 - Troubleshooting

BaleTrak Control Monitor
Twine Tying
Feeding Difficulties
Pickup Difficulties
Bale Quality
General Baler Difficulties
Silage Equipment Difficulties
Net Tying Equipment Difficulties
Push Bar Difficulties
Chain Oiling System

Section : 60 - Service

Metric Bolt and Screw Torque Values
Baler Roll Numbering (572 Only)
Baler Roll Numbering (582 and 592 Only)
Baler Roll Numbering (Baler with Precutter Only)
Fire Prevention
Removing Compressor Rack Assembly - Baler With 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) HiFlow Pickup
Adjusting Main Drive Chain
Adjusting Bottom Roll Drive Chain (Baler with Precutter Device Only)
Adjusting Upper Drive Roll Chain (592 Only)
Adjusting Upper Drive Roll Chain (582 Only)
Adjusting Upper Drive Roll Chain (572 Only)
Adjusting Upper Drive Roll Chain Guide (582 and 592 only)
Adjusting Top Idler Roll Drive Chain
Adjusting Precutter Drive Chain
Adjusting Pickup Drive Chains (Baler with Precutter Device)
Adjusting 1.41 m (4 ft 7 in.) Pickup Drive Chains
Adjusting 1.81 m (5 ft 11 in.) Pickup Drive Chains
Adjusting 2.00 m (6 ft 7 in.) HiFlow Pickup Drive Chains
Adjusting 2.20 m (7 ft 3 in.) HiFlow Pickup Drive Chains
Replacing Precutter Knives
Sharpening Precutter Knives
Adjusting Upper Arm Spring (582 or 592 Baler without Precutter Device)
Adjusting Upper Arm Spring (592 Baler with Precutter Device Only)
Adjusting Upper Arm Cylinder (582 Baler Only)
Adjusting Chain Oiling System Flow
Bleeding Chain Oiling System Pump
Adjusting Brushes
Adjusting Gate Latch (592 Only)
Adjusting Gate Latch Stop (592 Only)
Adjusting Gate Locking Hooks (572 with Soft Core Only)
Adjusting Tension Cylinder Position (572 Only)
Adjusting Belt Tracking (Baler without Net Tying)
Adjusting Belt Tracking (Baler with Net Tying)
Adjusting Twine Cutter Anvil
Adjusting Twine Arm Travel (Baler without BaleTrak Monitor Only)
Adjusting Twine Arm Travel (Baler with BaleTrak Monitor Only)
Adjusting Gate Latch Switch (592 Only)
Adjusting Gate Latch Switch (572 and 582 Only)
Adjusting Oversize Bale Switch (Baler with ELC or BaleTrak Monitor)
Adjusting Oversize Bale Switch (572 and 582 with ELS Monitor)
Adjusting Bale Shape Senders (Baler without BaleTrak Control Monitor)
Adjusting Pulley Sensors¹
Adjusting Gear Case Output Shaft Sensor
Adjusting Precutter Knife Switches
Adjusting Precutter Reverse Sensor
Adjusting Bale Size Switch (Baler with ELC Monitor)
Adjusting Bale Size Switch (Baler with ELS Monitor)
Adjusting Soft Core Switch
Adjusting Gear Case Hydraulic Cylinder Stroke (Baler with Precutter Device Only)
Adjusting Slip Clutch
Checking Slip Clutch
Net Tying Device Check Procedure
Checking Knife and Counterknife Position (Test 1)
Checking Free Motion of Swinging Bar (Test 2)
Checking Net Feed Roll Pressure (Test 3)
Checking NR 8 Roll Position (Test 4)
Checking Drive Belt Tension (Test 5)
Checking Net Feed Roll Brake (Test 6)
Checking Tension Arms (Test 7)
Checking Net Cut Switch Adjustment (Test 8)
Checking Lower Net Guide Position (Test 9)
Removing and Installing Net Feed Roll Drive Belt
Removing and Installing Net Knife
Removing Net Wrapped Around Feed Rolls
Replacing Powerline Shear Bolt
Replacing Pickup Drive Shear Bolt (Baler without Precutter Device)
Replacing Pickup Drive Shear Bolt (Baler with Precutter Device)
Removing the Belts
Repairing Belts
Preparing Damaged Belts
Installing Mato Belt Hooks
Installing Belts
Routing Belts Through the Baler (572 with Cleaning auger)
Routing Belts Through the Baler (572 without Cleaning auger)
Routing Belts through the Baler (582 - 592 Balers with Cleaning Auger and without Precutter)
Routing Belts through the Baler (582 - 592 Balers with Cleaning Auger and with Precutter)
Routing Belts Through the Baler (582 - 592 Balers without Cleaning Auger and without Precutter)
Routing Belts Through the Baler (582 - 592 Balers without Cleaning Auger and with Precutter)
Hook Belt Ends (Mato Type)

Section : 61 - BaleTrak Monitor Service

Diagnostic Trouble Code List
Diagnostic Mode: User Parameters
Channel 001: Reset to Factory Default Settings
Channel 002: Dry Straw Twine Tying Program
Channel 003: Re-extension Twine Tying Program
Channel 004: Cinch Tying
Channel 005: Calibration of Bale Size Potentiometer
Channels 006 and 007: Calibration of Bale Shape Potentiometer
Channel 008: Measurement units
Channel 009: Net Tying Delay
Channel 010: Offset of Nearly Full Alarm
Channel 011: Bale Shape Sensitivity
Channel 012: Test of Net Cut Switch
Channel 013: Test of Oversize Bale Switch
Channel 014: Test of Right Gate Switch
Channel 015: Test of Left Gate Switch
Channel 017: Speed of Lower Drive Roll (NR 2)
Channel 018: Test of Actuator Current Consumption
Channel 019: Voltmeter
Channel 020: Test of LCD Screen
Channel 021: Maximum Actuator Current Consumption
Channel 022: Test of Twine Pulley Sensor 1
Channel 023: Test of Twine Pulley Sensor 2
Channel 024: Test of Precutter Reverse Sensor
Channel 025: Test of Precutter Knife Switches
Channel 026: Flax Twine Tying Program
Channel 027: Recording Low Position of Belt Tension Arm
Channel 028: Fine Tuning Bale Size
Channel 029: Calibration of Twine Actuator
Channel 030: Twine Actuator Stroke
Channel 031: Adjusting Tying End Distance
Channel 032: Automatic Start of Tying Cycle

Section : 65 - Storage

Preparing the Baler for Storage
Storing Baler at the End of Season
Preparing for Beginning of Season

Section : 70 - Specifications

Specifications for 572 Baler¹
Specifications for 582 Baler¹
Specifications for 592 Baler¹

Section : 75 - Serial Numbers

Serial Numbers
Serial Number Plate Description
Baler Serial Number Record
Component Serial Number Plate
Net Tying Serial Number Record
Precutter Device Serial Number Record
Keep Proof of Ownership
Keep Machines Secure

Section : SLIT - John Deere Service Literature Available

Technical Information

Section : IBC - John Deere Service Keeps You On The Job

John Deere Is At Your Service