572, 582 and 592 Round Balers(70000- )
Copyright 2007 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Foreword
Predelivery Inspection
Section : 00 - Identification Views
Identification Views
Section : 05 - Safety
Recognize Safety Information
Follow Safety Instructions
Understand Signal Words
Observe Road Traffic Regulations
Store Attachments Safely
Prepare for Emergencies
Wear Protective Clothing
Handling of Knives
Check Machine Safety
Stay Clear of Rotating Drivelines
Use Safety Lights and Devices
Use a Safety Chain
Observe Maximum Transport Speed
Operate Baler Safely
Avoiding Injury or Death from Falling Round Bales
Extinguishing a Fire
Secure Gate Safely
Service Machine Safely
Practice Safe Maintenance
Protect People and Animals
Avoid High-Pressure Fluids
Service Machines Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Jet on Safety Decals
Avoid High-Pressure Jet on Cylinders
Dispose of Waste Properly
Section : 10 - Safety Decals
Pictorial Safety Signs
Operator's Manual
Repair and Maintenance
Baler Drive Line
Raised Gate
Gate Safety Lock
Gate Opening
Pickup
Drive Chains
Tongue Frame Attaching Screws
Hitch Plate Attaching Screw
Section : 15 - Preparing the Tractor
Adjusting Drawbar
Adjusting Tractor Front Tread
Adjusting Tractor Rear Tire Spacing
Checking Tractor Ballast
Selecting Tractor PTO Speed
Setting Tractor Selective Control Valves
Round Baler Electrical Circuit and Control Power Supply Requirement
Installing BaleTrak or ELC Monitor Support (6000, 7000 and 8000 Series Tractors Only)
Install BaleTrak or ELC Monitor Support (All Tractors Except 6000, 7000 and 8000 Series Tractors)
Installing Battery Wiring Harness for Connecting Control Monitor
Installing ELC Plus Monitor on the Tractor
Installing BaleTrak Monitor on the Tractor
Using Drawbar Shield
Section : 20 - Preparing the Baler
Connecting Telescoping Hook-Up to Gear Case Input Shaft
Installing Pickup Gauge Wheels
Selecting Twine
Loading Twine Boxes
Tying Sheet Bend Knot (Plastic Twine)
Tying Modified Square Knot (Sisal Twine)
Routing Twine out of Boxes
Routing Twine Through Guides
Selecting Net Roll
Care of Net Roll
Care of Net Tying Device
Loading Net Tying
Setting the Baler for 1000 rpm PTO Operation (Baler without Rotary Feeder Device)
Installing Orifice for Tractors With Low Hydraulic Flow (592 Only)
Tire Inflation
Section : 25 - Attaching and Detaching
Adjusting Tongue to Tractor Drawbar
Adjusting Tongue to Tractor Trailer Hitch
Connecting Telescoping Hook-Up to Tractor PTO Shaft
Telescoping Hook-Up Support
Connecting Safety Chain
Storing Jackstand
Connecting to Tractor Hydraulic System
Connecting Hydraulic Brakes (If Equipped)
Connecting Air Brakes (If Equipped)
Connecting Seven-Terminal Trailer Socket
Connecting Baler Wiring Harness to Control Monitors
Detaching Telescoping Hook-Up from Tractor PTO Shaft
Storing Telescoping Hook-Up
Using Jackstand
Storing Hydraulic Hoses (Except Premium Baler)
Storing Hydraulic Hoses (Premium Baler Only)
Section : 30 - Transporting
Towing Baler on Public Roads
Recommended Warning Lights
Parking the Machine (Baler with Hydraulic Brakes)
Parking the Machine (Baler with Air Brakes)
Section : 35 - Operating the Baler-General Purposes
Break-in Period
Rotating Baler by Hand
Crop Preparation
Feeding the Material
Operating the Baler in Short, Dry, Slick Crops
Operating the Baler in Cornstalks
Operating the Baler in Silage and Damp Crops
Gate Lock Device (572 Baler and 582 Baler up to S.N. 78999)
Gate Lock Valve (582 Baler from S.N. 80000 and 592 Baler)
Unplugging Baler with BaleTrak Plus and Rotary Feeder Pickup
Unplugging Baler without Rotary Feeder Pickup (572 and 582 Only)
Unplugging Baler without Rotary Feeder Pickup (592 Only)
Adjusting Twine Spacing
Adjusting Bale Density
Bale Density Gauge
Adjusting Net Wrap Stretch
Adjusting Twine Guide (Baler with Rotary Feeder Pickup)
Adjusting Twine Guide (Baler without Rotary Feeder Pickup)
Adjusting Twine Clamper (Baler without Rotary Feeder Pickup)
Setting the 1.81 m (5 ft 11 in.) Pickup Feeder Forks
Removing Compressor Rack Assembly - Baler With 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) HiFlow Pickup
Adjusting Compressor Rack Assembly - Baler with 1.81 m (5 ft 11 in.) Pickup
Adjusting Wheel Spindles-Baler with 1.81 m (5 ft 11 in.) Pickup
Adjusting Wheel Spindles-Baler with 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) HiFlow Pickup
Adjusting Wheel Spindles-Baler with 2.00 m (6 ft 7 in.) Rotary Feeder Device
Adjusting Bale Discharging Ramp
Adjusting Starter Roll (NR 1) Scraper (Baler without Rotary Feeder Pickup)
Adjusting Starter Roll (NR 1) Scraper (Baler with Rotary Feeder Pickup)
Adjusting Lower Rear Gate Roll (NR 8) Scraper
Adjusting Lower Front Gate Roll (NR 9) Scraper (if Equipped)
Adjusting Pickup Auger Scrapers
Setting Center Tension Arm Roll Position (NR 12) (572 and 592)
Adjusting Left-Hand 1.81 m (5 ft 11 in.) Pickup Float Spring
Adjusting Right-Hand 1.81 m (5 ft 11 in.) Pickup Float Spring
Adjusting 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) HiFlow Pickup Float Spring
Adjusting 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) Rotary Feeder Pickup Float Spring
Adjusting 1.81 m (5 ft 11 in.) Pickup Height
Adjusting 2.00 m (6 ft 7 in.) HiFlow Pickup Height
Adjusting 2.20 m (7 ft 3 in.) HiFlow Pickup Height
Adjusting 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) Rotary Feeder Pickup Height
Adjusting 1.81 m (5 ft 11 in.) Pickup Gauge Wheels
Adjusting 2.00 m (6 ft 7 in.) HiFlow Pickup Gauge Wheels
Adjusting 2.20 m (7 ft 3 in.) HiFlow Pickup Gauge Wheels
Moving 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) HiFlow Pickup Gauge Wheels in Transport Position
Adjusting 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) Rotary Feeder Pickup Gauge Wheels
Moving 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) Rotary Feeder Pickup Gauge Wheels in Transport Position
Adjusting 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) Rotary Feeder Pickup Caster Gauge Wheels
Moving 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) Rotary Feeder Pickup Caster Gauge Wheels in Transport Position
Positioning 2 m and 2.20 m (6 ft 7 in. and 7 ft 3 in.) HiFlow Pickup Front Sheet
Positioning 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) Rotary Feeder Pickup Front Sheet
Adjusting Pickup Roll Compressor Height (if Equipped)
Resetting Mechanical Bale Counter
Operating Baler with Bale Push Bar (592 Only)
Engaging Bale Push Bar (592 Only)
Disengaging Bale Push Bar (592 Only)
Section : 37 - Operating ELC Monitor
ELC Plus Monitor Description
Operating ELC Plus Monitor in Twine Tying Mode
Operating ELC Plus Monitor in Net Tying Mode
Adjusting Bale Size
Adjusting Soft Core Diameter
Forming a Bale
Automatic Start of Tying Cycle
Starting Manually an Automatic Tying
Tying a Bale Manually
Discharging Bale
Section : 38 - Operating BaleTrak Monitor
BaleTrak Monitor
BaleTrak Plus Monitor
BaleTrak Monitor Keyboard Description
BaleTrak Plus Monitor Keyboard Description
LCD Screen Description
Component Locations
Switching the Monitor On or Off
Setting Bale Diameter
Selecting Tying System
Selecting Tying Program
Setting Net Tying Density
Setting Twine Tying
Manual Start of an Automatic Tying Cycle
Automatic Start of Tying Cycle
Manual Start of Tying Cycle
Tying a Bale Manually
Raising/Lowering the Pickup
Retracting/Engaging Precutter Knives
Unplugging Pickup with Rotary Feeder
Operating Soft Core System1
Guideline to Form a Good Bale
Making a Bale with Bale Shape Indicators
Using Bale Counters
Warning Pictograms
Diagnostic Trouble Codes
Section : 40 - Attachments
Silage Adapting Bundle
Top Idler Roll Drive Kit
Rubber Coated Starter Roll Shells
Steel Semi-Shells with Straight Bars
Low Drive Belt Speed Bundle for 1.81 m (5 ft 11 in.) Pickup Only
Knife Slot Filler Kit (For Precutter Device Only)
Tension Arm Fingers Bundle
Scraper Knives for Wet Silage
Section : 45 - Lubrication and Maintenance
Observe Service Intervals
Grease
Gear Oil
Multiluber Chain Oil
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Adjusting Chain Oiling System (if Equipped)
As Required - Refilling Multiluber Chain Oiling System Reservoir
As Required - Cleaning Oil Reservoir Filter
As Required - Jackstand
Daily - Clean Twine Clamper
Daily - Checking Precutter Knives
Daily - Checking Belt Wires
Every 10 Hours
Every 10 Hours - Main Drive Chain Tensioner
Every 10 Hours - Baler without Rotary Feeder Device
Every 10 Hours - Baler with Rotary Feeder Device
Every 10 Hours - Baler with Rotary Feeder Device1
Every 10 Hours - Baler with Rotary Feeder Device1
Every 10 Hours - Premium Baler Only
Every 30 Hours
Every 30 Hours - Net Tying Device
Every 30 Hours - Tension Arm Fingers (if Equipped)
Every 30 Hours - Premium Baler Only
Every 50 Hours - Premium Baler Only
Weekly - Checking and Draining Air Brake Tank
Every 200 Hours - Brake Shafts (Baler up to S.N. 78999)
Every 200 Hours - Brake Shafts (Baler from S.N. 80000)
Every 250 Hours - Premium Baler Only
Every 2000 Bales - Changing Hydraulic Valve Filter (Baler with Rotary Feeder1 Pickup)
Every 4000 Bales - Draining and Refilling Gear Case (Baler without Rotary Feeder Pickup)
Every 4000 Bales - Draining and Refilling Gear Case (Baler with Rotary Feeder Pickup)
Annually
Every 6 Years - Hydraulic Hoses
Section : 50 - Troubleshooting
BaleTrak Control Monitor
Twine Tying
Feeding Difficulties
Pickup Difficulties
Bale Quality
General Baler Difficulties
Silage Equipment Difficulties
Net Tying Equipment Difficulties
Push Bar Difficulties
Chain Oiling System
Section : 55 - Service
Metric Bolt and Screw Torque Values
Baler Roll Numbering (572 Baler without Rotary Feeder)
Baler Roll Numbering (582 and 592 Baler without Rotary Feeder)
Baler Roll Numbering (Baler with Rotary Feeder Only)
Adjusting Main Drive Chain
Adjusting Bottom Roll Drive Chain (Baler with Rotary Feeder)
Adjusting Upper Drive Roll Chain (572 Only)
Adjusting Upper Drive Roll Chain (582 and 592 Only)
Adjusting Upper Drive Roll Chain Guide (582 and 592 only)
Adjusting Top Idler Roll Drive Chain
Adjusting Rotary Feeder Drive Chain
Adjusting Pickup Drive Chains (Baler with Rotary Feeder Device)
Adjusting 1.81 m (5 ft 11 in.) Pickup Drive Chains
Adjusting 2.00 m (6 ft 7 in.) HiFlow Pickup Drive Chains
Adjusting 2.20 m (7 ft 3 in.) HiFlow Pickup Drive Chains
Replacing Precutter Knives
Sharpening Precutter Knives
Adjusting Upper Arm Spring (582 or 592 Baler without Rotary Feeder Device)
Adjusting Upper Arm Spring (592 Baler with Rotary Feeder Device Only)
Adjusting Upper Arm Cylinder (572 and 582 Baler)
Bleeding Chain Oiling System Pump
Adjusting Brushes
Adjusting Brake Shoes (Baler up to S.N. 78999)
Adjusting Brake Shoes (Baler from S.N. 80000)
Adjusting Gate Latch (592 Only)
Adjusting Gate Latch Stop (592 Only)
Adjusting Gate Locking Hooks (572 with Soft Core Only)
Adjusting Tension Cylinder Position (572 Only)
Adjusting Belt Tracking (Baler without Net Tying)
Adjusting Belt Tracking (Baler with Net Tying)
Adjusting Twine Cutter Anvil
Adjusting Twine Arm Travel (Baler without BaleTrak Monitor Only)
Adjusting Twine Arm Travel (Baler with BaleTrak Monitor Only)
Adjusting Gate Latch Switch (592 Only)
Adjusting Gate Latch Switch (572 and 582 Only)
Adjusting Oversize Bale Switch (Baler with ELC or BaleTrak Monitor)
Adjusting Bale Shape Senders (Baler without BaleTrak Control Monitor)
Adjusting Pulley Sensors1
Adjusting Baler Rotation Speed Sensor (Only with BaleTrak Monitor)
Adjusting Precutter Knife Switches
Adjusting Rotary Feeder Reverse Sensor
Adjusting Cleaning Auger Sensor
Adjusting Bale Size Switch (Baler with ELC Monitor)
Adjusting Soft Core Switch
Adjusting Gear Case Hydraulic Cylinder Stroke (Baler with Rotary Feeder Device Only)
Adjusting Slip Clutch
Checking Slip Clutch
Adjusting Cam-Type Cut Out Clutch
Net Tying Device Check Procedure
Checking Knife and Counterknife Position (Test 1)
Checking Free Motion of Swinging Bar (Test 2)
Checking Net Feed Roll Pressure (Test 3)
Checking NR 8 Roll Position (Test 4)
Checking Drive Belt Tension (Test 5)
Checking Net Feed Roll Brake (Test 6)
Checking Tension Arms (Test 7)
Checking Net Cut Switch Adjustment (Test 8)
Checking Lower Net Guide Position (Test 9)
Removing and Installing Net Feed Roll Drive Belt
Removing and Installing Net Knife
Removing Net Wrapped Around Feed Rolls
Replacing Powerline Shear Bolt
Replacing Pickup Drive Shear Bolt (Baler without Rotary Feeder Device)
Replacing Pickup Drive Shear Bolt (Baler with Rotary Feeder Device)
Removing the Belts
Repairing Belts
Preparing Damaged Belts
Installing Mato Belt Hooks
Installing Belts
Routing Belts Through the 572 Baler
Routing Belts Through the 582 and 592 Balers (without Rotary Feeder)
Routing Belts Through the 582 and 592 Balers (with Rotary Feeder)
Hook Belt Ends (Mato Type)
Section : 56 - BaleTrak Monitor Service
Diagnostic Trouble Code List
Diagnostic Mode: User Parameters
Channel 001: Reset to Factory Default Settings
Channel 002: Dry Straw Twine Tying Program
Channel 003: Re-extension Twine Tying Program
Channel 004: Cinch Tying
Channel 005: Calibration of Bale Size Potentiometer
Channels 006 and 007: Calibration of Bale Shape Potentiometer
Channel 008: Measurement units
Channel 009: Net Tying Delay
Channel 010: Offset of Nearly Full Alarm
Channel 011: Bale Shape Sensitivity
Channel 012: Test of Net Cut Switch
Channel 013: Test of Oversize Bale Switch
Channel 014: Test of Right Gate Switch
Channel 015: Test of Left Gate Switch (592 Baler Only)
Channel 017: Speed of Lower Drive Roll (NR 2)
Channel 018: Test of Actuator Current Consumption
Channel 019: Voltmeter
Channel 020: Test of LCD Screen
Channel 021: Maximum Actuator Current Consumption
Channel 022: Test of Twine Pulley Sensor 1
Channel 023: Test of Twine Pulley Sensor 2
Channel 024: Test of Rotary Feeder Reverse Sensor
Channel 025: Test of Precutter Knife Switches
Channel 026: Flax Twine Tying Program
Channel 027: Recording Lowest Position of Belt Tension Arm
Channel 028: Fine Tuning Bale Size
Channel 029: Calibration of Twine Actuator
Channel 030: Twine Actuator Stroke
Channel 031: Adjusting Tying End Distance
Channel 032: Automatic Start of Tying Cycle
Section : 60 - Storage
Preparing the Baler for Storage
Storing Baler at the End of Season
Preparing for Beginning of Season
Section : 65 - Specifications
Specifications for 572 Baler
Specifications for 582 Baler
Specifications for 592 Baler
Declaration of Conformity
Section : 70 - Serial Numbers
Serial Number Plates
Serial Number Plate Description
Baler Serial Number Record
Keep Proof of Ownership
Keep Machines Secure
Section : IBC - John Deere Service Keeps You On The Job
John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service