4730 and 4830 Self-Propelled SprayerN04730X004001N04830X003001
Copyright 2008 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Foreword
Section : 05 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Use Seat Belt Properly
Operate Safely
Use Caution On Hillsides
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Beware of Exhaust Fumes
Keep Riders Off Machine
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Prevent Acid Burns
Handle Agricultural Chemicals Safely
Avoid Contact with Chemicals, Including Pesticides
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Use Safety Lights and Devices
Transport Safely
Practice Safe Maintenance
Service Drive Belts Safely
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Check Hydraulic Hoses
Service Cooling System Safely
Service Accumulator Systems Safely
Handle Global Positioning Receivers and Brackets Safely
Dispose of Waste Properly
Replace Safety Signs
Emergency Exit
Section : 10 - Safety Signs
Safety Signs
Section : 15 - Safety Features
Safety Features
Section : 20 - Operators Station
Front Console
Key Switch
Adjust Steering Wheel
Operating Turn Signals, Horn and High/Low Beam
Controlling Air Flow
Side Console Switches
Rate Select Switch
Adjusting Blower Speed
Controlling Temperature (Machines without ClimaTrak System)
Using ClimaTrak (ATC) (If Equipped)
Operating Windshield Wiper/Washer
Operating Lights
Operating Hazard Lights
Light Operation Table
Accessory Electrical Outlet
Using Emergency Brake
Using Boom Section Switches
CommandARM™ Controls
Multifunction Control Handle
Foam Marker Switch-If Equipped
Speed Range Switch
Spray System Master ON/OFF Switch
Boom Raise/Lower Switches
IBS Index Boom Section Buttons
Solution Pump Switch
Agitation Switch
Left-hand and Right-hand Fence Row Nozzles Switches-If Equipped
Ladder Switch
Tread Adjust Switches
Throttle
Interior Convenience And Outdoor Sentry Lights
ComfortCommand™ Operator's Seat
Seat Suspension and Forward / Rearward Adjustment
Adjusting Left-Hand Armrest and Seat Back
Seat Belts
Using Instructional Seat-If Equipped
Adjust Rearview Mirrors
Auxiliary Power Strip
Operating Tips About Your Audio System
Operating Radio with Compact Disc Player (If Equipped)
Operating Compact Disc Player (If Equipped)
Setting Clock
Weatherband
Programming Radio for Local Area Frequency
Installing Mobile Radio and Antenna
Mobile Radio Bracket Template
Section : 25 - Break-in Period
Break-In Checks-First 100 Hours
Section : 30 - Prestarting Checks
Checking Engine Oil Level
Draining Water Separator
Checking Coolant Level
Checking Hydrostatic and Hydraulic Oil Level
Filling Fuel Tank
Check Tires For Damage And Correct Inflation Pressure-Daily
Check Air Springs-Daily (Machines not Equipped with Auto Air Spring Leveling System)
Lubricate Suspension Assemblies-Daily
Drain Moisture from On Board Air Tank-Daily
Section : 35 - Operating The Machine
Prevent Machine Runaway
Starting the Engine
Cold Weather Starting
Warming the Engine
Idling Engine
Operating the Engine
Using Warning Lights
Driving the Machine
Back-Up Alarm
Before Operating in the Field
Operating in the Field
Reverse Hydro Boost
Operate Traction Control (Optional)
Operate IBS
Using Boom Return to Height
Reduce Travel Speed
Verify Proper Operation Of Park Brakes
Relieving Boom Pressure
Transporting Machine
Parking the Machine
Section : 40 - SprayStar System
Display Theory of Operation
Front of Display
Back of Display
Display Secondary Navigation
Selecting a Desired Input Field with Display Control-Optional
Data Card
Screen Layout
Power Up
Input Fields
ISO Standard Icons
Message Center
Display
DISPLAY softkey
Application Menu
SETTINGS softkey
DIAGNOSTICS softkey
Layout Manager
Resetting Display
SprayStar System
Sprayer Main Page
Sprayer Main Page Information Drop Down Lists
Spray Setup
Setting Application Rates
Setting Minimum Pressure
Setting Spray Off Pressure
Setting Tank Reset Volume
Enabling High Flow Rate
Setting Sprayer Response
Setup Boom Charge
Setting Manual Pressure
Foam Marker
Enabling Boom Pressure Relief
Turning Flow Rate Alarm On/Off
Turning Sections Off Alarm On/Off
Setting Number of Boom Sections, Number of Nozzles and Spacing
Programming SprayStar for Band Spraying
Setup Boom Return To Height
Recording Engine Hours
Resetting Service Interval Counter
Setting Time and Date
Setting Vehicle Speed Selection
Setting Flowmeter(s) Calibration Number
Calibrate Pressure Sensor
Calibrating Solution Pump
Reset Spray Calibrations to Factory Default Settings
Calibrate Boom Return To Height
Calibrating Wheel Speed Sensor
Calibrating Radar Sensor (Optional)
Controller Diagnostics
Diagnostic Readings
Diagnostic Tests
Recent Problems
Job Summaries and Current Totals
Operating Distance Counter
Refilling Tank
Nozzle Flow Check Test
Fence Row Nozzles-If Equipped
Applying Low Application Rates
Control Unit Info
SprayStar Caution and Warning Statements
Message Center Cautions and Warnings
Warning
Chassis Caution Alarms
Park Brake On
Emergency Brake On
Low Fuel
Scheduled Maintenance/Service is Due
SprayStar: System Error-Data May Be Lost
SprayStar: Fuel Sensor Error-Out of Range High
SprayStar: Fuel Sensor Error-Out of Range Low
Solution System Caution Alarms
Solution Flow is Low
Solution Flow is High
SprayStar-Solution Pressure Sensor Failure
Calibration in Progress-Please Wait...
Pump Calibration Disabled!-Review Calibrate Checklist
Boom Sections Are Off
Spraying is Disabled in Fourth Range
Remote Load Disabled-Check Remote Switch
Boom Sensors Are Out Of Calibration
SprayStar: Boom Return To Height Sensor Failure
Engine Caution Alarms
Engine System: 94.17 - Fuel Pressure Low
Engine System: 97.16 › Water in Fuel Detected
Engine System: 105.16 › Engine Air Temperature High
Engine System: 107.0 › Air Filter Restricted
Engine System: 110.15 › Coolant Temperature High
Engine System: 110.16 › Coolant Temperature High
Engine System: 174.16 › Fuel Temperature High
Engine System: 1638.16 › Hydraulic Oil Hot
Chassis Warning Alarms
Emergency Brake Is On
Solution System Warning Alarms
Solution Pump is Dry- Turn Off Pump Immediately
Engine Warning Alarms
Engine System: 100.1- Engine Oil Pressure Low
Engine System: 110.0 Coolant Temperature High
Engine System: 190.0- Engine Speed Too High
Engine System: 1638.0- Hydraulic Oil Hot
Section : 45 - Wet System
Solution System
Avoid Contact with Chemicals, Including Pesticides
Solution Pump Recommendations
Replacing Nozzles
Nozzle Types
Flat Fan Nozzle
Even Spray Nozzle
Hollow Cone Nozzle
Flood Nozzle
Flat Fan High Flow (Flood) Nozzle
Using Nozzle Tip Calculator and Selector
Checking and Replacing Worn Nozzles
30.5 M (100 ft) Boom Flow Characteristics-Application Rate vs. Speed
27.4 M (90 ft) Boom Flow Characteristics-Application Rate vs. Speed
24.4 M (80 ft) Boom Flow Characteristics-Application Rate vs. Speed
Boom Flow Characteristics (Standard Flow)-Boom Flow Rate vs. Pressure 24.4 M, 27.4 M and 30.5 M (80, 90 and 100 ft.) Boom
Boom Flow Characteristics (High Flow)-Boom Flow Rate vs. Pressure 24.4 M, 27.4 M and 30.5 M (80, 90 and 100 ft.) Boom
Calibrating Nozzles
Calibration Procedure
Conversion Factors (Calibrating for Carriers Other Than Water)
Installing and Positioning Nozzle Tips and Strainers
Cleaning SprayMaster™ 5-Position Nozzle Bodies
Wet System Valves
Solution Strainers
Filling Solution Tank Without Using Quik-Fill
Filling Rinse Tank Using Left-Hand Rinse Fill
Priming Solution Pump with Rinse Tank to Fill When Nurse Tank Fluid Level Even or Below Sprayer Pump
Filling Solution Tank with Sprayer Pump
Filling Solution Tank with Sprayer Pump Through Eductor
Filling Solution Tank with Nurse Tank Pump
Filling Solution Tank with Nurse Tank Pump and Sprayer Pump Through Eductor
Mixing Solution in Tank (Using Agitation)
Preparing to Spray
Applying Low Application Rates
Adjust Flowmeter Valve-If Equipped
Using Rinse System (Rinsing Solution Tank and Boom)
Use Rinse System (Rinsing Solution Pump, Boom, and Flowmeter Only)
Recommendations For Eliminating Air from Solution System
Relieving Boom Pressure
Cleaning Fill Strainer
Draining Solution Tank
Cleaning Boom Supply Line Strainer(s)-Daily
Cleaning Flowmeter(s)-Daily
Clean Water Tank
Section : 50 - 24.4, 27.4, and 30.5m (80, 90, and 100 ft) Booms
Unfold Boom
Fold Boom
Operate Roll Bias (Option)
Spray with Boom at 18.3 m (60 ft)
Adjusting Breakaway Section Springs
Adjusting Roll Suspension Springs
Adjusting Stop Bolt
Adjusting Outer Fold Cylinder
Adjusting Boom Leveling Cylinders
Adjusting Inner Fold Cylinder
Section : 55 - Foam Marker
On Board Air Foam Marker Schematic
On Board Air Foam Marker Operation
Operate Foam Marker System
Use John Deere Foam and Marking Chemicals
Section : 60 - Electrical System Service
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Safety Rules When Replacing Halogen Bulbs
Replacing Front Grille Flood Light Bulbs
Replacing Halogen Driving Light Bulbs
Handling HID Light Bulbs Safely
Replacing HID Driving Light Bulbs-If Equipped
Replace Cab Midbody, Roof-Side, Outer Floods, and Platform Light Halogen Bulb
Replacing Front and Rear Warning Light Bulb
Replacing Interior Convenience Light
Replace Turn Signal Indicator Bulbs
Adjusting Headlights
Safeguarding Alternator and Regulator
Replacing Battery Box Fuses
Replacing Fuses
Load Center Fuses
Load Center Relays and Diodes
Section : 65 - Cab and Air Conditioning
Avoid Exposure to Chemicals
Cab Pressure Indicator
Cab Air Filters
Checking and Replacing Cab Air Filters
Servicing Air Conditioner
Section : 70 - Engine and Drive Train
Replacing Fan Belt
Fan Belt Routing
Inspecting Fan Belt Tensioner
Do Not Modify Fuel System
Do Not Open High-Pressure Fuel System
Relieve Fuel System Pressure
Draining Water Separator
Draining Water From Fuel Filter
Replace Fuel Filters-500 Hours
Bleeding Fuel System
Servicing Air Cleaner
Replacing Primary and Secondary Engine Air Filters-
Service Engine Air Intake and Pre-Cleaner-750 Hours
Cleaning Cooling Package
Section : 75 - Wheels and Tires
Service Tires Safely
Use Proper Lifting Equipment
Check Tires For Damage And Correct Inflation Pressure
Attach Lift Bracket
Tighten Wheel Hardware
Install Optional Tires
Checking Front Axle Toe-In-Annually
Adjusting Front Axle Toe-In
Discarded Tires
Section : 80 - Batteries
Prevent Acid Burns
Servicing Batteries
Preventing Battery Damage
Using a Booster Battery or Charger
Charging Batteries (Removed From Machine)
Section : 85 - Chassis
Additional Service Information
Using Remote Terminals
Set Tread Width-Without Hydraulic Tread Adjust Option
Adjust Marker Lights On Machines With Manual Tread Adjust
Setting Tread Width-With Hydraulic Tread Adjust Option
Adjust Front and Rear Air Spring Assemblies (Machines not Equipped with Auto Air Spring Leveling System)
Using Auto Air Spring Leveling System
Follow Safe Transport Procedures
Towing The Sprayer
Bleeding Service Brakes
Preparing Machine with 24.4, 27.4 and 30.5 m (80, 90 and 100 ft) Boom for Transport on Semi-Tractor Trailer
Removing Engine Side Shields
Checking Engine Compartment for Accumulated Trash and Debris
Determining When to Adjust Shim Gap on Axle Tread Adjust
Checking Side Gap on Axle Tread Adjustment
Adjust Shim Gap with Wheel Off Ground (Preferred)
Adjusting Shim Gap with Wheel on Ground
Installing Fire Extinguisher (If Equipped)
Section : 90 - Fuels, Lubricants and Coolants
Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Coolant
Testing Diesel Engine Coolant
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and Supplemental Coolant Additives
Diesel Engine Break-In Oil
Diesel Engine Oil
Diesel Engine Oil and Filter Service Intervals
Extended Diesel Engine Oil Service Intervals
Hydrostatic/Hydraulic Drive Oil
Planetary Hub Oil
Grease
Suspension and Steering Grease
Lubricant Storage
Alternative and Synthetic Lubricants
Section : 95 - Lubrication and Maintenance
Lubrication Symbols
Prevent Hydraulic System Contamination
Dispose of Waste Properly
Service Intervals-4730 and 4830 (Excluding Boom)
Tighten Lug Nuts-After First Ten Hours
Check Foam Marker Tank Straps-After First Ten Hours
Check Suspension Scissors-After First Ten Hours
Check Solution Tank Straps-After First Ten Hours
Change Planetary Hub Oil-After First 50 Hours
Check Shim Gap on Axle Tread Adjust-After First 100 Hours
Check Side Gap on Axle Tread Adjust-After First 100 Hours
Change Engine Oil and Filter-After First 100 Hours
Check Engine Oil Level-Daily
Check Coolant Level-Daily
Check Hydraulic Oil Level-Daily
Drain Water and Sediment from Fuel Filter and Water Separator-Daily
Lubricate Suspension Assemblies-Daily
Rinse Solution Pump, Boom, and Flowmeter(s)-Daily
Drain Moisture from On Board Air Tank-Daily
Check Tires For Damage And Correct Inflation Pressure-Daily
Check Air Springs-Daily (Machines not Equipped with Auto Air Spring Leveling System)
Cleaning Flowmeter(s)-Daily
Clean Screens and Cooling Package-As Required
Clean Fill Strainer-As Required
Checking and Replacing Cab Air Filters-As Required
Replace Engine Air Filters-As Required
Inspect and Replace Fan Belt-As Required
Add Coolant Conditioner-As Required
Lubricate Steering Cylinder Ball Joints and Rotating Steering Arms-100 Hours
Check and Lubricate Suspension Scissors-100 Hours
Visually Inspect Service Brake Components-100 Hours
Tightening Wheel Hardware-100 Hours
Check Shim Gap on Axle Tread Adjust-250 Hours
Check Side Gap On Axle Tread Adjust-250 Hours
Change Engine Oil and Filter-250 Hours
Check Solution Tank Straps-250 Hours
Lubricate Drive Shaft U-Joints-Every 250 Hours
Service Batteries-250 Hours
Rotate Tires-250 Hours
Replace Hydrostatic and Hydraulic Filters-500 Hours
Change Hydraulic Oil-500 Hours
Change Planetary Hub Oil-500 Hours
Replace Fuel Filters-500 Hours
Checking and Replacing Cab Air Filters-500 Hours or Annually
Inspect Seat Belt-Annually
Replace Air Drier Cartridge-Annually
Clean Engine Vent Tube-Annually
Inspect Service Brake Components-Annually
Inspect Hydro Isolators-Annually
Checking Front Axle Toe-In-Annually
Clean Sprayer and Coat Exposed Surfaces
Test Coolant-750 Hours or Annually
Service Engine Air Intake and Pre-Cleaner-750 Hours
Check Engine Speeds-750 Hours
Check Belt Tensioner-1500 Hours
Adjust Engine Valve Clearance-2000 Hours
Replace Engine Crankshaft Damper-5000 Hours or Five Years
Draining, Flushing and Refilling Cooling System-Every 5000 Hours or Five Years
Test or Replace Thermostats and Radiator Cap-Every 5000 Hours or Five Years
Section : 100 - Lubrication-Booms
Boom Lubrication Locations
Service Intervals-24.4, 27.4, and 30.5m (80, 90, and 100 ft)
Tighten Boom Assembly-After First Ten Hours and Every 50 Hours
Lubricate Center Boom Section
Lubricate Boom Lift Arm Pivots-10 Hours
Lubricate Breakaway Chain Pivot and Hinge-50 Hours
Lubricate Outer Boom Hinge-50 Hours
Section : 105 - Maintenance-Foam Marker
Service Intervals-Foam Marker System
Drain Moisture from On Board Air Tank (If Equipped)-Daily
Clean Foam Mixing Head Screens-As Required
Replace Shut-Off Diaphragms-As Required
Clean And Inspect Check Valves-As Required
Clean Foam Tank In-Line Filter-As Required
Using Compressed Air For Cleaning
Flush Foam Marker System-Every 250 Hours
Section : 110 - BoomTrac Pro (Optional)
Operating BoomTrac Pro™
BoomTrac Pro Setup Page
Calibrate Boom Heights Sensors
Calibrate Boom Level Position
Sensor Placement
Section : 115 - Troubleshooting
Engine
Hydrostatic Drive
Hydraulic System
SprayStar Solution Control System
Eductor
Suspension System
Tread Adjust System
Operator's Cab
Foam Marker System-If Equipped
24.4 m and 27.4 m (80 and 90 ft) Boom Operation
Section : 120 - Storage
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Recommended Cleaners And Coatings
Cleaning Solution System
Shipping Machine During Cold Weather Months
Preparing Machine for Storage
Preparing Foam Marker System for Cold Weather Storage
Removing Machine from Storage
Section : 125 - Specifications
Machine Specification
Dimensions
Dimensions-All Machines
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
High Pressure Face Seal Torque Chart
SAE Face Seal Fitting Torque Chart-Standard Pressure Applications
Limited Battery Warranty
Identification Numbers
Keep Proof of Ownership
Keep Machines Secure
Section : SLIT - John Deere Service Literature Available
Technical Information
Section : IBC - John Deere Service Keeps You On The Job
John Deere Is At Your Service