John Deere

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3025D, 3035D and 3043D Tractors, Operator’s Manual (North American Edition)

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

Foreword
Using this Manual

Section 05 - Safety

Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Fire Prevention
In Case of Fire
Avoid Static Electricity Risk When Refueling
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator’s Manuals for ISOBUS Controllers
Use Seat Belt Properly
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Use a Safety Chain
Transport Towed Equipment at Safe Speeds
Use Caution on Slopes, Uneven Terrain, and Rough Ground
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components

Section 10 - Safety Signs

ROPS—Rear Implements
Warning Decal — ROPS
PTO Shield
Warning Decal — Avoid Crushing
Caution Decal — Safety Instructions

Section 15 - Controls and Instruments

Tractor Controls
Instrument Control Panel

Section 20 - Lights

Light Switch Positions
Use Headlights
Use Tail Lights
Use Turn Signals
Use Hazard/Warning Lights
Use Rear Work Lamp
Service Advisor Connector
Fuse and Relay Size and Function (For 3025D)
Fuse and Relay Size and Function (For 3035D and 3043D)
Replacing Relays and Fuses
Replacing Glow Plug Relay and Starter Engage Relay

Section 25 - Operator's Platform

Select Seat Position
Operate PTO Lever
Operate Park Brake Lever
Operate Foldable ROPS

Section 35 - Break-In Period

Observe Engine Operation Closely

Section 40 - Prestarting Checks

Daily Service Before Starting Engine

Section 45 - Operate the Engine

Before Starting the Engine
Start the Engine
Check Instruments After Starting
Oil Pressure Indicator
Battery Charge Indicator
Coolant Temperature Gauge
Check Fuel Level
Change Engine Speeds
Warm up the Engine
Restart Stalled Engine
Avoid Idling the Engine
Observe Engine Work and Idle Speeds
Working with Speed/Hour Meter
Stop the Engine
Use Booster Battery
Exhaust Filter System Overview
Automatic (AUTO) Exhaust Filter Cleaning
Disabled Exhaust Filter Cleaning
Parked Exhaust Filter Cleaning
Service Exhaust Filter Cleaning

Section 50 - Operating the Tractor

Reduce Fuel Consumption
Operator Training Required
Driving on Public Roads
Operating Transmission
Shifting Transmission
Stopping Tractor
Using Differential Lock
Operating Mechanical Front-Wheel Drive (MFWD)
Using the Power Take-Off (PTO) Safely
Using Rear Power Take-Off (PTO)

Section 55 - Rockshaft and 3-Point Hitch

Match Tractor Power to Implement
3-Point Hitch Components
Rockshaft Control Levers
Set Position Control Lever Stop
Use Position Control
Adjust Rockshaft Rate-of-Drop and Implement Lock
Prepare Implement
Position Center Link
Attach Implements to 3-Point Hitch
Leveling the Hitch
Warm Transmission-Hydraulic System Oil

Section 65 - Drawbar and PTO

Observe Drawbar Load Limitations
Adjusting Drawbar Length
Stay Clear of Rotating Drivelines
Attach PTO-Driven Implement
Operate Tractor PTO

Section 70 - Ballast

Plan for Maximum Productivity
Use Proper Ballast
Select Ballast Carefully
Match Ballast to Load Work
Check for Correct Ballast
Measure Wheel Slip—Manually
Ballast Limitations
Ballast Front End for Transport
Ballast Tractor
Determine Maximum Rear Ballast
Determine Maximum Front Ballast
Use Cast Iron Weights
Use Liquid Weight in Tires
Install Rear Wheel Weights
Use Implement Codes

Section 75 - Wheels, Tires and Treads

Service Tires Safely
Check Implement-to-Tire Clearance
Check Tire Inflation Pressure
Front and Rear Tire Combinations
Selecting Front Tire Rolling Direction
Tighten Wheel/Axle Hardware Correctly
Tighten Bolts— Front Axle
Tighten Bolts—Rear Axle
Check Toe-In—MFWD Axle
Adjust Toe-In—MFWD Axle

Section 80 - Transporting

Use Safety Lights and Devices
Use a Safety Chain
Driving Tractor on Roads
Transport on Carrier
Tow Tractor

Section 85 - Fuels, Lubricants, and Coolant

Handle Fuel Safely—Avoid Fires
Handle Fluids Safely—Avoid Fires
Fuel Storage
Diesel Fuel
Diesel Engine Coolant
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
Testing Diesel Engine Coolant
Checking and Cleaning Fuel Filter Sediment Bowl and Replacing Filters
Fill Fuel Tank
Lubricant Storage
Minimizing the Effect of Cold Weather on Diesel Engines
Alternative and Synthetic Lubricants
Engine Oil (For 3025D)
Engine Oil (For 3035D and 3043D)
Use Correct Transmission-Hydraulic Filter Element
Transmission and Hydraulic Oil
Multipurpose Extreme Pressure (EP) Grease

Section 90 - Service and Maintenance

Observe Service Intervals
Filter Overview
Tractor Lubrication Points
Periodic Maintenance Schedule
Lifting Points for Jacking up the Tractor

Section 92 - After Initial 10 Hours

Check Wheel Nut Torque

Section 95 - Service—Every 10 Hours

Check Engine Oil Level
Check Transmission-Hydraulic Oil Level
Check Coolant Level
Clean Grille, Screens, and Radiator

Section 100 - Service—Every 50 Hours

Clutch Pedal Free Play Adjustment
Check and Adjust Brake Pedal Free Play
Lubricate Clutch and Brake Pedal
Lubricate Hood Latch
Check MFWD Axle Oil Level
Lubricate Front Axle Grease Fitting Locations

Section 110 - Service—Every 200 Hours

Check and Adjust Cooling Fan V-Belt
Check Wheel Nut Torque
Check MFWD Axle Front Trunnion Thrust Bolt

Section 112 - Service—Every 400 Hours

Replace Fuel Filter
Change Transmission-Hydraulic Oil Filter
Replace Engine Oil and Engine Oil Filter
Drain Fuel Tank

Section 114 - Service—Every 600 Hours

Change MFWD Axle Oil
Check Tightness of Hoses & Clamps (Fuel, Air & Cooling System)
Service Air Filter Elements

Section 115 - Service—Every Year or 1000 Hours

Check Tightness of Hoses & Clamps (Fuel, Air & Cooling System)
Cleaning MFWD Axle Breather

Section 120 - Service—Every 1200 Hours

Change Transmission-Hydraulic Oil and Filter
Adjust Intake and Exhaust Valve Clearance

Section 130 - Service—Every Two Years or 2000 Hours

Drain Cooling System
Flush Cooling System
Refill Cooling System with New Coolant
Inspect, Clean and Test Fuel Injectors, if necessary

Section 131 - Service—Every 6000 Hours

Drain Cooling System
Flush Cooling System
Refill Cooling System with New Coolant

Section 135 - Service—As Required

Clean Radiator Screen (If Equipped)
Replace Headlight Bulb
Replace Tail/Turn Light Bulb
Replace Warning Light Bulb
Replace Work Lamp Bulb
Service Battery
Drain Water Separator
Inspect Tires

Section 140 - Service

Additional Service Information
Service Tractor Safely
Work In Ventilated Area
Using High-Pressure Washers
Using Compressed Air
Open Hood
Remove Hood
Check Neutral Start System
Check and Clean Radiator Fins
Clean Grille, Screens, and Radiator
Check Engine Idle Speeds
Air Intake System Components
Clean Air Cleaner Element
Clean Water Separator
Service Cooling System Safely
Winterize Cooling System
Engine Cooling System
Check Cooling System for Leaks
Check Hoses for Damage
Do Not Modify Fuel System
Fuel System Components (For 3025D)
Fuel System Components (For 3035D and 3043D)
Priming the Fuel System
Electrical Service Precautions
Prevent Battery Explosions
Remove and Install Battery
Service Battery
Charge Battery
Connect Starter Wiring
Connect Alternator Wiring
Adjust Headlights
Replace Headlight Bulb
Replace Tail/Turn Light Bulb
Replace Warning Light Bulb
Replace Work Lamp Bulb
Service Tires Safely
Inspect Tires
Inspect Seat Belt
Adjust PC Lever Operating Efforts

Section 145 - Troubleshooting

Engine Troubleshooting
Transmission Troubleshooting
Hydraulic System Troubleshooting
Brakes Troubleshooting
Rockshaft and 3-Point Hitch Troubleshooting
Electrical System Troubleshooting

Section 150 - Tractor Storage

Store Safety
Prepare Machine for Storage
Prepare Fuel and Engine for Storage
Remove Machine from Storage
Paint Finish Care

Section 155 - Specification

General Specifications
Ballast Recommendations
Machine Dimension
Ground Speed at Rated Engine Speed
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Applications

Section 160 - Identification Numbers

Identification Plates
Record Chassis Identification Number
Record Front Axle Serial Number
Record Engine Serial Number
Record Transmission Serial Number
ROPS Certification Label
Keep Proof of Ownership
Keep Machines Secure

Section 165 - Lubrication Maintenance Record Charts

Service—After Initial 10 Hours of Operation Service Chart
Service—Every 10 Hours of Operation Service Chart
Every 50 Hours of Operation Service Chart
Every 200 Hours of Operation Service Chart
Every 400 Hours of Operation Service Chart
Every 600 Hours of Operation Service Chart
Every Year or 1000 Hours of Operation Service Chart
Every 1200 Hours of Operation Service Chart
Every 2000 Hours of Operation Service Chart
Every 6000 Hours of Operation Service Chart
Service—As Required Chart

Section 170 - John Deere Service

John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service