4700 Self-Propelled Sprayer(N04700X006001- )
Copyright 2002 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Foreword
Section : 05 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Use Seat Belt Properly
Operate Safely
Beware of Exhaust Fumes
Keep Riders Off Machine
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Chemical Products Safely
Avoid Contact with Chemicals, Including Pesticides
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Use Safety Lights and Devices
Transport Safely
Practice Safe Maintenance
Avoid High-Pressure Fluids
Check Hydraulic Hoses
Service Cooling System Safely
Service Tires Safely
Dispose of Waste Properly
Section : 10 - Safety Signs
Safety Signs
Section : 15 - Safety Features
Safety Features
Section : 20 - Chassis
Look For Supplemental Information
Additional Service Information
Avoid High-Pressure Fluids
Prevent Hydraulic System Contamination
Practice Safe Maintenance
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Flat Face O-Ring Seal Fitting Torque Chart
Front Console
Side Console Switches
Hydro Lever
Armrest Switches
Emergency Exit
Hydro Lever
Operating Lights
Operating Hazard Lights
Light Operation Table
Light Locations
Operating Turn Signals, Horn and High/Low Beam
Using Dome Light
Using Seat Belt
Adjusting Air Suspension Seat
Adjust Steering Wheel
Adjust Rearview Mirrors
Controlling Air Flow
Adjusting Blower Speed
Controlling Temperature
Operating Windshield Wiper/Washer
Operating Rear Windshield Wiper and Washer-Optional
Radio Controls-Older Design
Operating Radio-Older Design
Operating Clock-Older Design
Operating Cassette Tape Player-Older Design
Deere-Delco AM/FM Stereo Radio with Weatherband and Cassette Player-Newer Design
Using Radio-Newer Design
Weatherband-Newer Design
Cassette Player-Newer Design
Operating Tips About Your Audio System-Newer Design
Understanding Radio Reception-Newer Design
PROGRAMMING RADIO FOR LOCAL AREA FREQUENCY - NEWER DESIGN
Prevent Machine Runaway
Starting the Engine
Warming the Engine
Idling Engine
Keep Riders Off Machine
Driving the Machine
Reduce Travel Speed
Parking the Machine
Operating Traction Control (Optional)
Use Proper Lifting Equipment
Attaching Lift Bracket
Manually Setting Tread Width (Without Hydraulic Tread Adjust Option)
Adjusting Wheel Tread- (With Hydraulic Tread Adjust Option)
Adjusting Front and Rear Suspension Assemblies
Using Warning Lights
Follow Safe Transport Procedures
Towing the Sprayer
Transporting Machine
Preparing Machine with 18.3 m (60 ft) Boom for Transport on Semi-Tractor Trailer
Preparing Machine with 24.4 and 27.4 m (80 and 90 ft) Boom for Transport on Semi-Tractor Trailer
Before Operating in the Field
Operating in the Field
Accessory Electrical Outlet
Auxiliary Power Strip
Installing Mobile Radio and Antenna
Mobile Radio Bracket Template
Checking Engine Oil Level
Checking Coolant Level
Checking Hydrostatic and Hydraulic Oil Level
Filling Fuel Tank
Do Not Modify Fuel System
Bleeding Fuel System
Checking Engine Compartment for Accumulated Trash and Debris
Servicing Air Cleaner
Remove Air Cleaner Element
Cleaning Air Cleaner Element
Washing Air Cleaner Element
Inspect Air Cleaner Element
Avoid Exposure to Chemicals
Cab Pressure Indicator
Cab Air Filters
Checking and Replacing Cab Air Filters
Servicing Air Conditioner
Replacing Fan Belt
Safeguarding Alternator and Regulator
Service Tires Safely
Checking Tire Pressure
Tightening Wheel Hardware
Install Flotation Tires (Optional)
Installing Row Crop Tires
Checking Front Axle Toe-In
Adjusting Front Axle Toe-In
Determining When to Adjust Shim Gap on Axle Tread Adjust
Checking Side Gap on Axle Tread Adjustment
Adjusting Side Gap on Axle Tread Adjust
Adjusting Shim Gap on Axle Tread Adjust
Adjusting Shim Gap with Wheel Off Ground (Preferred)
Adjusting Shim Gap with Wheel on Ground
Installing Fire Extinguisher (If Equipped)
Using a Booster Battery
Charging Battery (Removed From Machine)
Charging Batteries (On Machine)
Servicing Batteries
Preventing Battery Damage
Replacing Roof Front Flood Light
Replacing Mid-Body Flood Light
Replacing Front and Rear Warning Light-Optional
Replacing Roof Rear Flood Light-Optional
Replacing front and Rear Warning Light Bulb
Replacing Dome/Entrance Light
Replace Turn Signal Indicator Bulbs
Aiming Headlights
Replacing Fuses
Load Center Fuses
Load Center Relays and Diodes
Section : 25 - SPRAYSTAR™ System
SPRAYSTAR™ System
SPRAYSTAR™ System Display
Run-Page 1 of SPRAYSTAR™ System
Run-Page 2 of SPRAYSTAR™ System
Setup of SPRAYSTAR™ System
Setup Sprayer
Setup Sprayer-Page 2
Information Menu
Sprayer Information
Operating Distance Counter
Setting Application Rates
Setting Tank Reset Volume
Setting Spray On Pressure
Setting Manual Pressure
Setting Spray Off Pressure
Setting Number of Boom Sections, Number of Nozzles and Spacing
Programming SPRAYSTAR™ for Band Spraying
Fence Row Nozzles
Setting Flowmeter Calibration Number
Calibrating Pressure Sensor
Calibrating Wheel Speed Sensor
Calibrating Radar Sensor (Optional)
Turning Flow Rate Alarm On/Off
Setting Time and Date
Setting Sprayer Response
Resetting to Default
Auto Calibrating Sprayer
Boom Charge
Setting Manual Boom Charge Pressure
Applying Low Application Rates
Setting Backlight Level
Setting Units
Operating Job Summaries
Recording Engine Hours
Resetting Service Interval Counter
Nozzle Flow Check
Diagnostics
Diagnostics of Sensors
Diagnostics of Switches
SPRAYSTAR™ Caution and Warning Statements
Continuous Caution
Warning
Engine and Power Train Alarms
Engine Oil Low
Hydraulic Oil Hot
Engine Coolant Hot
Air Filter Restriction
Chassis Alarms
Ladder Down
Park Brake On
Low Fuel
Solution System Alarms
High Solution Flow
Low Solution Flow
Spray Disabled in Third Gear
Solution Pump Dry
Remote Load On
Electrical Systems Alarms
Low System Voltage
High System Voltage
Solution Pressure Sensor Failure
Quick Reference Chart of SPRAYSTAR™ Display Screens
Section : 30 - Wet System
Solution System
Avoid Contact with Chemicals, Including Pesticides
Replacing Nozzles
Nozzle Types
Flat Fan Nozzle
Even Spray Nozzle
Hollow Cone Nozzle
Flood Nozzle
Using Nozzle Tip Calculator and Selector
Checking and Replacing Worn Nozzles
Boom Flow Characteristics-Application Rate vs. Speed
Boom Flow Characteristics-Boom Flow Rate vs. Pressure
Calibrating Nozzles
Calibration Procedure
Conversion Factors (Calibrating for Carriers Other Than Water)
Installing and Positioning Nozzle Tips and Strainers
Cleaning Hardi Single Nozzle Bodies and Check Valves
Cleaning Hardi Triplet Nozzle Bodies and Check Valves
Cleaning TEEJET® Single Nozzle Bodies and Check Valves
Cleaning TEEJET® Triplet Nozzle Bodies
Cleaning Suction Strainer/Draining Solution Tank
Cleaning Boom Filter-As Required
Operating Solution Tank Shut-Off Valve
Filling Solution Tank Without Using QUIK-FILL™
Filling Rinse Tank (If Equipped)
Wet System Valves
Priming Solution Pump (Nurse Tank Fluid Level Above Sprayer Pump)
Priming Solution Pump on Sprayer Equipped with Rinse Tank (Nurse Tank Fluid Level Even or Below Sprayer Pump)
Filling Solution Tank with Sprayer Pump
Filling Solution Tank with Sprayer Pump Through Eductor
Filling Solution Tank with Nurse Tank Pump
Filling Solution Tank with Nurse Tank Pump and Sprayer Pump
Filling Solution Tank with Nurse Tank Pump and Sprayer Pump Through Eductor
Mixing Solution in Tank (Using Agitation)
Preparing to Spray
Applying Low Application Rates
Using Rinse System (Rinsing Solution Tank and Boom)
Using Rinse System (Rinsing Boom and Flowmeter Only)
Clean Water Tank
Use John Deere Tank Cleaner and Equipment Coating
Section : 35 - John Deere 18.3 m (60 ft) Boom
Unfolding Boom- 18.3 m (60 ft)
Folding Boom
Adjustment and Maintenance Intervals-18.3 m (60 ft) Boom
Adjusting Boom Transport Position
Adjusting Equalizer Cables
Adjusting Rear Cable
Checking and Adjusting Sprocket Timing
Aligning Wing Assemblies
Aligning Intermediate and Outer Boom Sections
Adjusting Front Fold Cable
Adjusting Breakaway Section Springs
Adjusting Level Cylinders
Adjusting Floating Frame Pivot
Adjusting Row Spacing
Installing Drop Nozzles
Attach Drop Nozzles Directly to Nozzle Bodies
Boom Supply Line Strainers (Optional)
Section : 40 - 24.4 and 27.4 m (80 and 90 ft) Booms
Unfolding Boom
Folding Boom
Operating Roll Bias (Optional)
Spraying with Boom at 18.3 m (60 ft)
Adjusting Breakaway Section Springs
Adjusting Roll Suspension Springs
Adjusting Transport Cradles
Adjusting Stop Bolt
Adjusting Boom Leveling Cylinders
Adjusting Micro Switch-Outer Fold Cylinder
Adjusting Micro Switch-Inner Fold Cylinder
Adjusting Outer Fold Cylinder
Attaching Drop Nozzles at Remote Locations
Attach Drop Nozzles Directly to Nozzle Bodies
Transporting Machine with Drop Nozzles
Section : 45 - Foam Marker
Foam Marker Operation
Operate Foam Marker System
Replacing Foamer Compressor Fuse
Use John Deere Foam and Marking Chemicals
Section : 50 - Fuels and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Coolant
Testing Diesel Engine Coolant
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Diesel Engine Coolants, Supplemental Additive Information
Engine Break-In Oil
Diesel Engine Oil
Extended Diesel Engine Oil Service Intervals
Hydrostatic/Hydraulic Drive Oil
Planetary Hub Oil
Grease
Suspension and Steering Grease
Lubricant Storage
Alternative and Synthetic Lubricants
Section : 55 - Lubrication and Maintenance
Lubrication Symbols
Dispose of Waste Properly
Discarded Tires
Service Intervals-4700 (Excluding Boom)
Tighten Lug Nuts-After First Ten Hours
Check Foam Marker Tank Straps-After First 10 Hours
Change Front Planetary Hub Oil-After First 50 Hours
Change Rear Planetary Hub Oil-After First 50 Hours
Check Shim Gap on Axle Tread Adjust-After First 100 Hours
Check Side Gap on Axle Tread Adjust-After First 100 Hours
Change Engine Oil and Filter-After First 100 Hours
Check Engine Oil Level-Daily
Check Coolant Level-Daily
Check Hydraulic Oil Level-Daily
Rinse Boom and Flowmeter-Daily
Clean Solution Strainers (If Equipped)-Daily
Lubricate Suspension Assemblies-Daily
Clean Side Screens-As Required
Clean Air Conditioning Condenser/Hydraulic Oil Cooler -As Required
Checking and Replacing Cab Air Filters-As Required
Clean Pump Suction Strainer-As Required
Clean Boom Filter-As Required
Clean Flowmeter-As Required
Clean or Replace Engine Air Filters-As Required
Lubricate Steering Cylinder Ball Joints and Rotating Steering Arms-100 Hours
Check Air Springs and Tire Inflation-100 Hours
Tighten Lug Nuts-100 Hours
Check Shim Gap on Axle Tread Adjust-250 Hours
Check Side Gap On Axle Tread Adjust-250 Hours
Change Engine Oil and Filter-250 Hours
Drain Fuel Filter-250 Hours
Lubricate Drive Shaft U-Joints-Every 250 Hours
Service Batteries-250 Hours
Replace Hydrostatic and Hydraulic Filters-500 Hours
Replace Fuel Filter-500 Hours
Replace Fuel Prefilter-500 Hours
Change Front Planetary Hub Oil-500 Hours
Change Rear Planetary Hub Oil-500 Hours
Change Hydraulic Oil-500 Hours
Checking and Replacing Cab Air Filters-500 Hours or Annually
Clean Engine Vent Tube-Every Year
Check Air Intake System-750 Hours
Check Engine Speeds-750 Hours
Add Coolant Conditioner-750 Hours
Flush Cooling System and Replace Thermostats-Every Two Years
Check Fuel Injection Nozzles-1500 Hours
Check Belt Tensioner-1500 Hours
Check Front Planetary Hub Oil Level-1500 Hours
Check Rear Planetary Hub Oil Level-1500 Hours
Adjust Engine Valve Clearance-2500 Hours
Inspect Suspension Assemblies-3000 Hours
Inspect Seat Belt-Yearly
Replace Engine Crankshaft Damper-4500 Hours or Five Years
Section : 56 - Lube and Maintenance-18.3M Booms
Service Intervals-18.3 M (60 Ft) Boom
Lubricate Boom-50 HOURS
Lubricate Center Frame Skid Plates-Daily
Tighten Boom Assembly-After First Ten Hours and Every 50 Hours
Lubricate Boom Lift Arm Pivots-50 Hours
Section : 57 - Lube and Maintenance-24.4 & 27.4M Booms
Service Intervals-24.4 & 27.4 M (80 & 90 Ft) Booms
Tighten Boom Assembly-After First Ten Hours and Every 50 Hours
Lubricate Center Boom Section
Lubricate Breakaway Chain Pivot and Hinge-50 Hours
Lubricate Outer Boom Hinge-50 Hours
Lubricate Boom Lift Arm Pivots-50 Hours
Section : 58 - Lube and Maintenance-Foam Marker
Service Intervals-Foam Marker System
Clean Foamer Mixing Head Screen-As Required
Clean Foamer Tank In-Line Filter-As Required
Using Compressed Air For Cleaning
Clean Foam Compressor Intake Filter (If Equipped)-50 Hours
Clean Foam Compressor Carbon Filter (If Equipped)-50 Hours
Clean Foam Compressor Louver Filters (If Equipped)-100 Hours
Section : 60 - Troubleshooting
Engine
Hydrostatic Drive
Hydraulic System
SPRAYSTAR™ Solution Control System
Suspension System
Tread Adjust System
Operator's Cab
Foam Marker System
24.4 m and 27.4 m (80 and 90 ft) Boom Operation
18.3 m (60 ft) Boom Operation
Section : 65 - Storage
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Recommended Storage Kit and Corrosion Inhibitor
Use John Deere Tank Cleaner and Equipment Coating
Cleaning Solution System
Shipping Machine During Cold Weather Months
Preparing Machine for Storage
Preparing Foam Marker System for Cold Weather Storage
Removing Machine from Storage
Section : 70 - Specifications
Machine Specification
Dimensions-18.3 m (60 ft) Boom
Dimensions-24.4 m and 27.4 m (80 and 90 ft) Boom
Dimensions-All Machines
Emissions Control System Certification Label
U.S. Emissions Control Warranty Statement (United States Only)
Limited Battery Warranty
Identification Numbers
Record Serial Numbers-Monitor Display and Control Components
Declaration of Conformity
Section : 75 - Crime Prevention Tips
Help Prevent Crime
Record AG Identification Numbers
Keep Proof of Ownership
Park Indoors Out of Sight
When Parking Outdoors
Reduce Vandalism
Report Thefts Immediately
Section : SLIT - John Deere Service Literature Available
Technical Information
Section : IBC - John Deere Service Keeps You On The Job
John Deere Is At Your Service When You Need It