W110 and W150
(S.N. 390001-)
Self-Propelled Windrower
Copyright 2013 © Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Foreword
Section 05 - Safety
Before Operating
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Use Seat Belts
Freeing a Mired Machine
Park Windrower Safely
Keep Riders Off Machine
Ballast for Safe Ground Contact
Stay Clear of Platform
Stay Clear of Rotating Driveline
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
Do Not Open High-Pressure Fuel System
Wear Protective Clothing
Use Safety Lights and Devices
Transport Windrower with Platform or Weight/Transport Box Attached
Practice Safe Maintenance
Support Machine Properly
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Service Accumulator Systems Safely
Use Proper Tools
Handling Battery Safely
Service Cooling System Safely
Handle Electronic Components and Brackets Safely
Store Attachments Safely
Dispose of Waste Properly
Practice Safe Service Procedures
Section 10 - Component Identification
Components
Section 15 - Safety Signs
Replace Safety Signs
Safety Signs
Section 20 - Operating Symbols, Terms and Definitions
Operating Symbols
Operating Definitions and Terms
Section 25 - Controls and Instruments
Operator’s Station Entrance
Operator’s Station
Ignition Switch / Horn
Ground Drive and Engine Speed Controls
Header Drive Switch
GSL Header Controls
Deck Shift Draper Header Option
Platform Float Pressure Adjust
DWA/Swath Roller Switch
DWA Draper Speed
Cab Display Module
Engine Warning Lights
CDM Select Switch
Cab Temperature Controls
Wiper Controls
Air Louver Adjustment
Turn Signals
W110 Steering Column Adjust
W150 Steering Column Adjustment
Manual Storage
Master Disconnect Switch
Emergency Exit (Right-Hand Cab Window)
Power Supply
Operator's Seat Adjustments
Checking Operator Presence System
Seat Belts
Section 30 - Display Screens / Programming
Programming CDM
Operating Information Screens
Windrower Setup Menu
Control Locks
Cab Display Setup
Calibrate Sensors
Diagnostic Mode
Enable - Disable Sensors
Sensor Input
Activate Functions
Force Header Type
W110 Operating Screens
W110 Warning and Alarm Screens
W150 Operating Screens
W150 Warning and Alarm Screens
Section 35 - Lights and Signals
Headlights, Field Lights and Flood Lights
Cab Interior Lights
Turn Signals
Hazard Lights
Section 40 - Break-In
Machine Break-In Service
After Fifteen Minutes or One Hour of Operation
After Five Hours of Operation
After 10 Hours of Operation
After 50 Hours of Operation
Initial Engine Oil and Filter Change
Section 45 - Operating Engine
Master Disconnect Switch
Starting Procedure After Extended Shutdown or Oil Change
Checking Warning Lights
Engine Warm-Up Period
Starting the Engine
After Engine Starts
Stopping Engine
Battery
Hot Weather Operation
Section 50 - Attaching and Detaching Platform
Attaching Platform
Attach Header
Section 55 - Operating Windrower
Cab Forward Operation
Reverse In Cab Forward Operation
W150 Engine Forward Operation
Reverse In Engine Forward Operation
Spin Turn
Stopping
Adjust Caster Tread Width
Transporting On Roadway
Speed Limit Decal
Towing Header With Windrower
W110 Field To Transport
W150 Field To Transport
Reversing Platform
Parking Windrower
Towing Windrower
Section 60 - Fuel, Coolant, and Lubricants
Filling Fuel Tank
Diesel Fuel Storage
Heavy Duty Diesel Engine Coolant
Supplemental Coolant Additives
Additional Information About Diesel Engine Coolants and John
Deere COOL-GARD™ II Coolant Extender
Testing Diesel Engine Coolant
Drain Intervals for Diesel Engine Coolant
Oilscan™ and CoolScan™
Grease
Lubricants
Fluids
Capacities
Lubricant Storage
Alternative and Synthetic Lubricants
Section 65 - Lubrication and Maintenance
Perform Lubrication and Maintenance
Observe Lubrication Symbols
Service Interval Display
Use Proper Tools
Service Quick Reference Chart
Work In Ventilated Area
Use Proper Lifting Equipment
Annual Service
HVAC Blower
A/C Evaporator Service
Coolant Concentration
Battery Charge
Battery Fluid Level
Steering Linkage
Fuel Tank Vent Filter
Every 10 Hour Service
Check Tire Inflation
Check Engine Oil Level
Check Engine Coolant
Check Engine Belts
Cooler Service And Cleaning
Checking Hydraulic Oil Level
Draining Water from Fuel Filter
Every 50 Hour Service
50 Hour Grease Fittings
Clean Fresh Air Intake
Check Gearbox Oil Level
Every 100 Hour Service
Clean Cab Air Return Filter
Every 250 Hour or Each Season Service 1
Engine Air Filter Service
Engine Oil and Filter Change
Formed Caster Wheel Bearing Grease
Final Drive Oil Check
Wheel Nut Torque
Every 500 Hour or Each Season Service 1
Engine Oil and Filter Change
Bleeding Fuel System
Change Fuel Filters
Gearbox Oil Change
Replace Hydraulic Oil Filters
Safety Systems
Every 1000 Hours1
Drain and Replace Final Drive Oil
Every 1500 Hours1
Hydraulic Oil Change
Every 2000 Hours or Bi-Annually1
General Inspection
Flushing Cooling System
5000 Hours or Bi-Annually1
Light Adjustment and Maintenance
Section 70 - Engine
Engine Compartment Door
Cleaning Engine Compartment
Engine Component Identification
Maintenance Platforms
Fueling
Shutting Off Fuel Supply
Draining Fuel Tank
Do Not Modify Fuel System
Filling Radiator Through Surge Tank
Winterizing Cooling System
Inspect or Replace Thermostat
Check Engine Belts—Replace as Required
Inspect Cooling Fan Belt Tensioner`
Inspect and Clean Crankcase Breather Tube
Section 75 - Electrical System
Battery(s)
Fuses, Circuit Breakers and Relays
Fuse, Circuit Breaker and Relay Decal
System Main Fuse
Electrical Connector Handling
Basic Electrical Component Handling / Precautions for Vehicles
Equipped with Computer Controlled Systems
Alternator and Voltage Regulator
Replacing Bulbs
Dome Light Bulb Replacement
Preventing Battery Explosions
Preventing Acid Burns
Prevent Damage to Electrical Systems
Checking Specific Gravity
Connecting Battery Cables
Charging Battery
Connecting Booster Battery
Battery Replacement
Section 80 - Hydraulic System
Hydraulic System (General Information)
Header Drop Rate
Hydraulic System Cleanliness
Hydraulic Fittings
Section 85 - Wheels, Tires and Rear Axle
Service Tires Safely
Tire Inflation Pressures
Checking Wheels
Adjust Caster Tread Width
Ballast
Drive Wheel Removal
Changing Formed Caster Wheel
Changing Forked Caster Wheel
Caster Wheel Dampeners
Section 90 - Options and Attachments
W110 Options / Attachments
W150 Options - Attachments
Section 95 - Troubleshooting
Engine Error Codes
CDM / WCM Fault Codes
Engine
Air Conditioning
Heater
Drive System
Lift and Float System
Electrical
Power Screen Cleaner (Rear Door Air Screen)
Steering and Ground Speed Controls
Throttle
Tires
Internal Park Brakes
Seat
Radio
Section 100 - Storage
Storing Windrower (End of Season)
Removing Windrower From Storage (Beginning of Season)
Section 105 - Specifications
W110 Self-Propelled Windrower Specifications1
W150 Self-Propelled Windrower Specifications1
Dimensions
Windrower Dimensions
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Limited Battery Warranty
CARB Non-road Emissions Control Warranty Statement—Compression
Ignition
EPA Non-road Emissions Control Warranty Statement—Compression
Ignition
Speed Limit Decal—If Required
Section 110 - Identification Numbers
Record Product Identification Numbers
Record Windrower Product Identification Number
Record Engine Serial Number
Header Identification Number
Keep Proof of Ownership
Keep Machines Secure