1175 Hydro Combine(054574- )
Copyright 2008 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Foreword
Section : 05 - Safety
Acknowledge the Safety Information
Follow Safety Instructions
Observe the Traffic Norms
Avoid Accidentally Starting the Machine.
Use the Lights and Other Safety Devices
Prepare for Emergencies
Wear Protective Clothing
Handle Fuel Safely-Avoid Fires
Check the Safe Operation of the Combine
Transport on a Truck
Driving the Combine
Keep Riders and Children Away From the Machine
Use Seat Belts
Stay Clear of Rotating Drivelines
Avoid Power Lines
Protection Device
Stay Clear of Harvesting Units
Care with the Cutter Blades
Safe operation of Straw Chopper
Cleaning the Grain Tank and Removal of Obstructions
Driving with the Cutting Platform Coupled
Use of Counterweights
Close the Grain Tank Unloading Auger
Stopping the Combine
Operation of the Engine
Maintenance Safety
Service Machines Safely
Remove Built-up Crop Debris
Support Machine Safely
Engine Maintenance
Tightening the Wheel Nuts
Avoid High-Pressure Fluids
Prevent Battery Explosions
Handle Batteries Safely
Service Tires Safely
Safe Maintenance of the Radiator
Observe the Environment Protection Laws
Remove Paint Before Welding or Heating
Emergency Exit
Use Safety Key-Ring
Section : 10 - Safety Labels
Safety Decals
Operation Manual
Repairs and Maintenance
Trailer Hitch
Left Side Combine Shields
Chopper
Chopper
Work Platform Access Ladder
Right Side Combine Shields
Section : 15 - Controls and Instruments
General View of Controls and Instruments
Multi-Function Control Handle
Forward and Reverse Travel
Steering Column Lock Pedal
Service Brake Pedals
Gearshift Lever
Reel Height Control Lever
Throttle
Reel Speed Regulation Knob
Unloading Auger Swing Lever
Unloading Auger Engage Lever
Threshing Unit Drive Engage Lever
Header Transmission Engage Lever
Parking Brake
Threshing Cylinder Speed Variator Lever
Concave Clearance Adjustment Lever
Instrument Panel
Indicator Lights
Alternator Indicator Light
Engine Oil Pressure Indicator Light
Parking Brake Indicator Light
Hydrostatic Drive Oil Temperature Indicator Light
Indicator Light for Multi-Function Control Handle in Neutral
3/4 Full Grain Tank Indicator Light
Coolant Temperature Indicator Light
Hydraulic Oil Filter Restriction Indicator Light
Air Filter Restriction Indicator Light
Full-Beam Indicator Light
Hazard Warning Indicator Light
Main and Starter Key
Automatic Cutting Height Control Selector
Selector for Speedometer or Tachometer on Cylinder Gauge
Speedometer or Tachometer of Cylinder
Cooling System Temperature Gauge
Fuel Gauge
Hourmeter
Clearance Lights and Headlights Rotary Switch
Rotary Switch for Auxiliary Lights, Grain Tank Lighting, Cab Roof Work Lights and Unloading Auger Lights
Hazard Lights Switch
Horn
Warning Buzzer
Various Controls-Outside of Operator's Platform
Operator's Station Access Ladder
Operator's Seat
Useful Compartments
Cab
Cab Controls
Cab Work Lights Switch
Engaging Cab Fan
Adjustable Air Louvers of Cab Fan
Engaging Air Conditioning
Engaging Windshield Wiper
Cup Holder
Manual Holder
Preparation for Radio Installation
External and Internal Cab Air Filter
Section : 20 - Lighting System and Lights
Headlights
Auxiliary Work Lights
Grain Tank Interior Light
Unloading Auger Light
Clearance Lights, Hazard Warning Lights and Brake Lights
Section : 25 - Operating the Combine
Engine Oil
Hydraulic System Oil
Hydrostatic System Oil
Combine Lubrication
Before Starting Up the Engine
Starting the Engine
Shutting Off the Engine
Stalled Engine
Driving on Public Roads
Transporting the Combine
Breaking-In the Engine
Service-Break-In Period
Section : 30 - Fundamentals
Basic Fundamentals of the Combine
Cutting and Harvesting Unit
Cutting Platform
Automatic Cutting Height Control
Lateral Tilt System
Feeder House
Threshing Unit
Cylinder and Bar Concave
Special Small Grain Bar Concave (Accessory)
Cylinder and Tooth Concave
Threshing Evaluation
Separation Unit
Straw Walker Curtain
Separation Evaluation
Cleaning Units
Chaffer
Chaffer Extension
Sieve
Fan
Cleaning Evaluation
Grain Transport and Storage Unit
How to Avoid Grain Losses-Limiting Losses
Determining Losses
Source of Losses
Ways of Measuring Losses
1° Step: Harvest Yield
2° Step: Pre-Harvest Losses
3° Step: Cutting Platform Losses
4° Step: Threshing, Straw Walker and Shoe Losses
5° Step: Total Combine Loss
6° Step: See the Guidance Chart
7° Step: Loss Percentage
Loss Calculation
Section : 35 - Basic Adjustments
Basic Combine Adjustments Chart
Adjusting Automatic Cutting Height Control and / or Header Lateral Tilt System
Adjusting Floating Drum Height
Tension of Conveyor Chains - 300 Series Feeder House
Adjusting Concave Extension
Straw Walker Type A - Cleaning Shoe
Straw Walker Fishbacks - Type A
Straw Walker Type B - Cleaning Shoe
Straw Walker Fishbacks - Type B
Cleaning System
Chaffer Extension Angle
Slope Master System for Hilly Terrain
Special Kit for Corn
Cutting Plate
Air Flow Direction
Grain Tank Lower Auger Cover Plates
Straw Distributor-Setting to Transport and Operating Position
Straw Chopper-Disengaging
Straw Chopper-Disengaging and Engaging
Adjusting Straw Chopper Counterknives
Reducing Straw Chopper Speed
Straw Chopper Alarms
Opening Right-Hand Side Shields
Opening Left-Hand Side Shields
Cylinder Side Inspection Covers
Threshing Cylinder Front Inspection Cover
Opening Feeder House Drive Shield
Section : 40 - Fuel, Lubricants and Coolant
Handle Fuel Safely-Avoid Fires
Filling Fuel Tank
Diesel Fuel
Bio-Diesel Fuel
Diesel Engine Coolant
Diesel Engine Break-In Oil
Diesel Engine Oil
Testing Diesel Fuel
Lubricity of Diesel Fuel
Gear Oil
Hydraulic System Oil
Grease
Lubricant Storage
Alternative and Synthetic Lubricants
Use Genuine John Deere Parts
Section : 45 - Service
Service Points-Daily
Service Points-First 10 hours
Service points-Every 10 hours
Service Points-First 50 hours
Service points-Every 50 hours
Service Points-First 100 hours
Service points-Every 100 hours
Service points-Every 200 hours
Service points-Every 250 hours
Service points-Every 500 hours
Service Points-First 750 hours
Service points-Every 1000 hours
Service points-Every 1500 hours
Service points-Every 2000 hours
Belts
Chains
Track Maintenance and Precautions
Access to Engine
Adjusting the Engine Valves
Crankcase Oil Level
Changing Engine Oil Filter and Oil
Changing Transmission Oil
Changing Final Drive Oil
Do Not Alter the Fuel System
Fuel System
Fuel Tank
Cleaning the Pre-Filter with Water Separator
Bleeding off Water from Primary Fuel Filter
Mechanical Fuel Transfer Pump
Bleeding the Fuel System
Checking Injection Nozzles
Replacing Fuel Filter
Cooling System, Exhaust and Air Intake
Checking Tension of Alternator V-Belt Tensioner Spring and Belt Wear
Replacing Fan/Alternator V-Belt
Cleaning Rotary Screen, Oil Cooler, Condenser and Radiator
Replacing (Engine) Cooling Fan Belt
Replacing Rotary Screen Drive Belt
Adjusting Rotary Screen Rake Bar
Replacement of Rotary Screen Knife Comb
Draining Coolant
Interior Cleaning of Cooling System
Adding Coolant
Replacing Thermostat
Checking Tensioner Spring Tension
Removing Engine Air Filter
Cleaning and Inspecting Filter Insert
Mounting Air Filter Components
Turbocharger
Crankshaft Damper Inspection
Engine Grounding
Compressed Air System Reservoir
Adjusting Compressor Drive Belt Tension
Air Compressor Oil Change
Air Conditioning Compressor Drive Belt
Pre-Filter Screens
Removing Paper Filter Insert of Air Conditioning System (Main Filter)
Removing Air Recirculation Filter
Cleaning the Paper Filtering Element
Reinstalling Paper Filter Insert (Main Filter)
Cleaning the Evaporator
Coolant Level
Adjusting Foot Brakes
Adjusting Parking Brake
Adding Brake Fluid
Adjusting Play of Final Drive Flanged Axle Bearings
Front Axle
Rear Axle Toe-In
Tightening the Wheel Nuts
Compressed Air Hose and Using Compressed Air
Tire Inflation Pressures
Batteries
Fuse and Relay Box
Replacing Fuses
Fuse and Relay Box
Cab Fuse Box
Description of Cab Fuses and Relays
Adjusting Triple Hydraulic Pump Belt Tension
Changing Hydraulic Oil and Filter
Changing Hydraulic Oil
Hydrostatic Drive Components
Changing Hydrostatic Drive Filter and Oil
Transmission from Beater to Feeder House
Adjusting Feeder House Slip Clutch
Drive Chains Tension
Adjusting Feeder-House Drive for Header
Replacing Feeder House Drive Belt
Adjusting Threshing Unit Drive Belt Guide
Stone Trap
Cylinder Rasp Bars
Rotating Threshing Cylinder by Hand
Threshing Unit Drive-Belt Tension
Replacing Threshing Unit Drive Belt
Adjusting Hydraulic Variable Speed Drive
Concave and Cylinder Parallelism
Adjusting Concave-to-Cylinder Clearance
Preparing for Replacement of Cylinder Variable Speed Drive Belt
Removing Cylinder Variable Speed Drive Belt on Combines without Reduction Gear
Removing Cylinder Variable Speed Drive Belt on Combines with Reduction Gear
Special Beater Wear Plates
Cylinder Deflector
Tooth Concave Closure Plates
Toothed Concave Closure Plates
Straw Walker Drive
Slip Clutch
Cleaner Arms and Connecting Rods
Removing Chaffer Extension
Removing Chaffer
Removing Grain Sieve
Cleaning the Shoes
Opening The Pan
Adjusting Fan Variable Speed Drive Belt
Replacing Fan Variable Speed Drive Belt
Tailings Elevator and Clean Grain Elevator
Adjusting Clean Grain Elevator Conveyor Chain Tension
Adjusting Grain Tank Upper Auger Drive Chain
Tailings Elevator Conveyor Chain Tension
Elevator Augers
Adjusting Tailings Elevator Drive Belt
Adjusting Tailings Auger Drive
Adjusting Tailings Elevator Slip Clutch
Grain Tank Cover
Unloading Auger Feeder
Unloading System Drive
Unloading Auger Feeder Drive
Automatic Unloading Device
Unloading Auger Drive
Replacement of Straw Chopper Knives
Straw Chopper Drive Belt Tension
Section : 50 - Storage
At the End of Each Season
At the End of Each Season-Engine
At the End of Each Season-Air-Conditioner
At the Start of Each Season-Combine
At the Start of Each Season-Engine
At the Start of Each Season-Air-Conditioning System
Section : 55 - Accessories
Bar Cylinder Closure Plates
Small Grain Bar Concave
Chain Transmission to the Cylinder
Cover for the Stone Trap
Fishback Kit for Type A Straw Walkers
Second Straw Walker Curtain
Chaffer Extension
Special Kit for Corn
Multiple Calibrator
Track Components
Preparing the Combine
Fastening Steel Track
Combine Ladder Adaptation
Checking Drive Wheel Alignment
Checking Parallelism Between Steel Tracks
Tensioning Steel Track
Section : 60 - Specifications
Combines
Drive Track Specifications
Capacities
Dimensions
Dimensions
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Serial Number
Combine
Engine
Section : IBC - John Deere Keeps You On The Job
John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service