OMCC50090: 570, 580 and 590 Round Balers( 322400- ) table of contents

570, 580 and 590 Round Balers( 322400- )

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

Foreword
Predelivery Inspection

Section : 30 - Transporting

Section : 35 - Operating the Baler-General Purposes

Break-in Period
Rotating Baler by Hand
How the Net Wrapping Works
How the Soft Core Equipment Works
Crop Preparation
Feeding the Material
Basic Baler Settings for Baling Short, Dry, Slick Crops
Operating the Baler in Short, Dry, Slick Crops
Basic Baler Settings for Baling Cornstalks
Operating the Baler in Cornstalks
Basic Baler Settings for Baling Silage and Damp Crops
Operating the Baler in Silage and Damp Crops
Gate Lock Valve (590 Only)
Gate Lock Device (570 and 580 Only)
Unplugging Baler with Precutter Device
Unplugging Baler without Precutter Device (590 Only)
Unplugging Baler without Precutter Device (570 and 580 Only)
Adjusting Twine Spacing
Bale Density Gauge
Adjusting Bale Density
Adjusting Twine Guide (Baler with Precutter Device)
Adjusting Twine Guide (Baler without Precutter Device)
Setting the 1.81 m (5 ft 11 in.) Pickup Feeder Forks
Adjusting Compressor Rack Assembly - Baler with 1.41 m or 1.81 m (4 ft 7 in. or 5 ft 11 in.) Pickup
Adjusting Converging Wheel Height
Adjusting Wheel Spindles-Baler with 1.41 m (4 ft 7 in.) Pickup
Adjusting Wheel Spindles-Baler with 1.81 m (5 ft 11 in.) Pickup
Adjusting Wheel Spindles-Baler With 2.20 m (7 ft 3 in.) Pickup
Adjusting Wheel Spindles-with Precutter Device
Adjusting Starter Roll (NR 1) Scraper (Baler without Precutter Device)
Adjusting Bottom Roll (NR 1) Scraper (Baler with Precutter Device)
Adjusting Net Feed Roll (NR 14) Scraper (Baler with Net Wrapping)
Adjusting Lower Rear Gate Roll (NR 8) Scraper
Adjusting Lower Gate Roll (NR 9) Scraper
Adjusting Pickup Auger Scrapers
Adjusting Left-Hand 1.41 m (4 ft 7 in.) Pickup Float Spring
Adjusting Left-Hand 1.81 m (5 ft 11 in.) Pickup Float Spring
Adjusting Right-Hand 1.41 m (4 ft 7 in.) Pickup Float Spring
Adjusting Right-Hand 1.81 m (5 ft 11 in.) Pickup Float Spring
Adjusting 2.20 m (7 ft 3 in.) Pickup Float Spring (from S.N. 327824)
Adjusting Pickup Float Spring (Baler With Precutter Device)
Adjusting 1.41 m or 1.81 m (4 ft 7 in or 5 ft 11 in.) Pickup Height
Adjusting 2.20 m (7 ft 3 in.) Pickup Height (up to S.N. 327823)
Adjusting 2.20 m (7 ft 3 in.) Pickup Height (from S.N. 327824)
Adjusting Pickup Height (Baler with Precutter Device)
Adjusting 1.81 m (5 ft 11 in.) Pickup Gauge Wheels
Adjusting 2.20 m (7 ft 3 in.) Pickup Gauge Wheels (from S.N. 327824)
Positioning 2.20 m (7 ft 3 in.) Pickup Front Sheet
Positioning Precutter Front Sheet
Changing Precutter Knife Support Position
Resetting Mechanical Bale Counter
Operating Baler with Bale Push Bar (590 Only)
Engaging Bale Push Bar (590 Only)
Locking out Bale Push Bar (590 Only)
Securing Bale Push Bar Chain (590 Only)

Section : 36 - Operating Manual Twine Control

Manual Twine Control
Adjusting Bale Size
Adjusting Soft Core Diameter
Forming a Bale
Wrapping a Bale
Discharging Bale

Section : 37 - Operating Electronic Wrapping Control

Electronic Wrapping Control Monitor
Adjusting Bale Size
Adjusting Soft Core Diameter
Forming a Bale
Wrapping a Bale-Programmed Mode
Wrapping a Bale-Manual Mode
Discharging Bale

Section : 38 - Operating BaleMaster Control

BaleMaster Control Monitor
Component Locations
LCD Screen Description
Keyboard Description
Operating BaleMaster Monitor (First Use)
BaleMaster Control Monitor Setup Values and Initial Settings
Switching ON Control Monitor in Operating Mode
Malfunction Check-Up at Start Up
Changing Measurement Units
Resetting Control Monitor to Initial Settings
Selecting Automatic or Manual Wrapping Mode
Selecting Flax Wrapping Mode
Adjusting Bale Size
Fine Tuning Bale Size
Adjusting Soft Core Diameter
Adjusting Twine Density
Adjusting Net Wrap Density
Adjusting Bale Start Wrap Position
Adjusting Bale End Wrap Position
Adjusting Bale Side Wrap
Adjusting Twine Arm Re-Extension
Reducing Left-Hand Side Number of Twine Coils
Using Bale Counter
Resetting/Changing Bale Counter
Displaying Software Versions
Selecting Baler Model
BaleMaster Monitor Raising/Lowering Function
Retracting or Engaging Precutter Knives
Reversing Precutter Rotor
Forming a Bale
Wrapping a Bale-Automatic Twine Wrapping Mode (Programmed Start)
Wrapping a Bale-Automatic Twine Wrapping Mode (Manual Start)
Wrapping a Bale-Manual Twine Wrapping Mode (Programmed Start)
Wrapping a Bale-Manual Twine Wrapping Mode (Manual Start)
Wrapping a Bale-Automatic Net Wrapping Mode (Programmed Start)
Wrapping a Bale-Automatic Net Wrapping Mode (Manual Start)
Wrapping a Bale-Manual Net Wrapping Mode (Programmed Start)
Wrapping a Bale-Manual Net Wrapping Mode (Manual Start)
Discharging Bale

Section : 40 - Attachments

Converging Wheels for 1.41 m (4 ft 7 in) Pickup Only
Hydraulic Pickup Lift
Road Lighting
Flax Baling Bundle for 1.41 m and 1.81 m (4 ft 7 in. and 5 ft 11 in.) Pickup Only
Hemp Baling Bundle for 1.41 m and 1.81 m (4 ft 7 in. and 5 ft 11 in.) Pickup Only
Silage Adapting Bundle
Bale Discharging Ramp
Bale Push Bar (590 Only)
Gate Deflectors (570 and 580 Only)
1.41 m (4 ft 7 in.) Heavy Duty Pickup
1.81 m (5 ft 11 in.) Pickup
Pickup Gauge Wheel for 1.41 m and 1.81 m (4 ft 7 in. and 5 ft 11 in.) Pickup Only
High Floatation Tires
Wheel Chocks
Upper Roll Drive Kit
Soft Core 55 Bar Pressure Kit
Soft Core 0 Bar Pressure Kit (590 Only)
Net Wrapping Bundle
Rubber Coated Starter Roll Shells
Steel Semi-Shells with straight bars
Low Drive Belt Speed Bundle
Twine Pulley Sensors
BaleMaster Control Monitor Battery Harness
Twine Wrapping for BaleMaster
Monitor Mounting Bracket
Electronic Twine Wrapping Control
Hydraulic Pressure Accumulator (570 Only)
Additional Front Twine/Net Box
Knife Slot Filler Kit (For Precutter Device Only)
Precutter High Speed Kit
Tension Arm Fingers Bundle
Scraper Knives for Wet Silage

Section : 45 - Lubrication and Maintenance

Observe Service Intervals
Grease
Gear Oil
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Draining and Refilling Gear Case (Baler Without Precutter Device)
Draining and Refilling Gear Case (Baler With Precutter Device)
Changing Hydraulic Valve Filter (Baler With Precutter Device)
Checking Precutter Knives
As Required - Checking Belt Wires
Every 10 Hours - Chains
Every 10 Hours
Every 10 Hours - Baler With Precutter Device
Every 10 Hours - Baler Without Precutter Device
Every 30 Hours
Every 50 Hours
Annually
Every 6 Years - Hydraulic Hoses

Section : 50 - Troubleshooting

BaleMaster Control Monitor
Twine Wrapping
Feeding Difficulties
Pickup Difficulties
Bale Quality
General Baler Difficulties
Silage Equipment Difficulties
Net Wrapping Equipment Difficulties
Push Bar Difficulties

Section : 55 - Service

Metric Bolt and Cap Screw Torque Values
Baler Roll Numbering (570 Only)
Baler Roll Numbering (580 and 590 Only)
Removing Compressor Rack Assembly - Baler With 2.20 m (7 ft 3 in.) Pickup
Adjusting Main Drive Chain
Adjusting Bottom Roll Drive Chain (Baler with Precutter Device Only)
Adjusting Upper Drive Roll Chain (590 Only)
Adjusting Upper Drive Roll Chain (580 Only)
Adjusting Upper Drive Roll Chain (570 Only)
Adjusting Precutter Drive Chain
Adjusting Pickup Drive Chain (Baler with Precutter Device)
Adjusting Pickup Left-Hand Auger Drive Chain (Baler with Precutter Device)
Adjusting Pickup Main Drive Chain (Baler without Precutter Device)
Adjusting 1.41 m (4 ft 7 in.) Pickup Drive Chain
Adjusting 1.81 m (5 ft 11 in.) Pickup Drive Chains
Adjusting 2.20 m (7 ft 3 in.) Pickup Drive Chains
Replacing Precutter Knives
Adjusting Upper Arm Spring (580 or 590 Baler without Precutter Device)
Adjusting Upper Arm Spring (590 Baler with Precutter Device Only)
Adjusting Upper Arm Cylinder (580 Baler Only)
Adjusting Gate Latch (590 Only)
Adjusting Gate Latch Stop (590 Only)
Adjusting Gate Locking Hooks (570 with Soft Core Only)
Adjusting Tension Cylinder Position (570 Only)
Adjusting Belt Tracking (Baler without Net Wrapping)
Adjusting Belt Tracking (Baler with Net Wrapping)
Adjusting Bale Size Indicator
Adjusting Twine Cutter Anvil
Adjusting Twine Arm Travel (Baler without BaleMaster Control Monitor Only)
Adjusting Twine Arm Timing (Baler with BaleMaster Control Monitor Only)
Replacing Controller Fuse
Adjusting Gate Latch Switch (590 Only)
Adjusting Gate Latch Switch (570 and 580 Only)
Adjusting Oversize Bale Switch (Baler with BaleMaster or Electronic Wrapping Control Monitor)
Adjusting Oversize Bale Switch (570 and 580 with Manual Twine Control Switch Only)
Adjusting Bale Shape Senders (Baler with BaleMaster Control Monitor)
Adjusting Bale Shape Senders (Baler without BaleMaster Control Monitor)
Adjusting Pulley Sensors
Adjusting Lower Drive Roll Sensor
Adjusting Precutter Knife Sensor
Adjusting Precutter Reverse Sensor
Adjusting Bale Size Potentiometer
Resetting Twine Arm Actuator Rod (Baler with BaleMaster Control Monitor Only)
Adjusting Net Cut Switch
Adjusting Bale Size Switch (Baler with Electronic Wrapping Control Monitor)
Adjusting Bale Size Switch (Baler with Manual Twine Control Switch)
Adjusting Soft Core Switch
Adjusting Gear Case Hydraulic Cylinder Stroke (Baler with Precutter Device Only)
Adjusting Slip Clutch
Checking Slip Clutch
Adjusting Net Feed Roll Pressure
Net Wrapping Device Check Procedure
Checking Swinging Bar Position (Test 1)
Checking Net Actuator Retraction (Test 2)
Checking Net Feed Roll Brake (Test 3)
Checking Steel Roll/Rubber Feed Roll Parallelism (Test 4)
Checking Net Drive Pulley Alignment (Test 5)
Checking Net Actuator Extension (Test 6)
Checking Net Feed Roll Drive Belt (Test 7)
Checking Net Wrapping Cover Hook (Test 8)
Removing and Installing Net Feed Roll Drive Belt
Removing and Installing Net Knife
Checking Lower Net Guide Panel
Removing Net Wrapped Around Feed Rolls
Adjusting Net Roll Support Brackets
Increasing Brake Bar Tension
Decreasing Brake Bar Tension
Replacing Powerline Shear Bolt
Replacing Pickup Drive Shear Bolt (Baler without Precutter Device)
Replacing Pickup Drive Shear Bolt (Baler with Precutter Device)
Removing the Belts
Repairing Belts
Preparing Damaged Belts
Installing Mato Belt Hooks
Installing Belts
Routing Belts Through the Baler (570 with Cross Auger)
Routing Belts Through the Baler (570 without Cross Auger)
Routing Belts through the Baler (580 - 590 Balers with Cross Auger)
Routing Belts Through the Baler (580 - 590 Balers without Cross Auger)
Hook Belt Ends (Mato Type)

Section : 56 - BaleMaster Diagnostic Mode

Switching ON Control Monitor in Diagnostic Mode (Baler without Precutter Device)
Switching ON Control Monitor in Diagnostic Mode (Baler with Precutter Device)
Diagnosing Right Gate Latch Switch
Diagnosing Left Gate Latch Switch (590 Baler Only)
Diagnosing Oversize Bale Switch
Diagnosing Right Bale Formation Potentiometer
Diagnosing Left Bale Formation Potentiometer
Diagnosing Twine Pulley 1 Sensor
Diagnosing Twine Pulley 2 Sensor
Diagnosing Lower Drive Roll Sensor
Diagnosing Precutter Knife Sensor
Diagnosing Precutter Reverse Sensor
Diagnosing Bale Size Potentiometer
Diagnosing Twine Arm Potentiometer
Diagnosing Net Cut Switch

Section : 60 - Storage

Storing Baler at the End of Season
Preparing for Beginning of Season

Section : 65 - Specifications

Specifications for 570 Baler¹
Specifications for 580 Baler¹
Specifications for 590 Baler¹
Declaration of Conformity

Section : 70 - Serial Numbers

Serial Numbers
Baler Serial Number Plate
Baler Serial Number Record
Component Serial Number Plate
Net Wrapping Serial Number Record
Precutter Device Serial Number Record

Section : IBC - John Deere Service Keeps You On The Job

John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service