7460 Cotton Stripper
Copyright 2004 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Foreword
Section : 05 - Safety Features
Safety Features
Section : 10 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Operate Safely
Operate Cleaner Safely
Stay Clear Of Rotating Drivelines
Avoid Tip-Overs
Use Handholds And Steps
Keep Riders Off Machine
Work In Ventilated Area
Avoid High-Pressure Fluids
Remove Paint Before Welding or Heating
Park Machine Safely
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Fire Prevention
In Case Of Fire
Fire Extinguishers
Water Type Fire Extinguisher Location
Dry Type Fire Extinguisher Location
Prevent Acid Burns
Protect Against Noise
Wear Protective Clothing
Handle Chemical Products Safely
Avoid Contact with Moving Parts
Transport Safely
Service Stripper Safely
Practice Safe Maintenance
Service Cooling System Safely
Check Hydraulic Hoses
Operate Basket Cylinder Lock Valve
Section : 15 - Safety Signs
Safety Signs
Section : 20 - Operator's Station
General View Of Controls And Instruments
Hydro Lever And Console Controls
Multi-Function Hydro Lever
Saw Oiler Engage Button (Accessory)
Basket Unload Buttons
All Units Stop Button
All Units Raise/Lower Button
Header Raise/Lower Button and Header Height Control Knob
Basket Vanes Button
ROW-TRAK System Switches and Engage Button (If Equipped)
Throttle Switch
Units Reverse Switch
Compactor Augers Switch
Row Units Start/Stop Switch
Cleaner Start/Stop Switch
Fan ON/Off Switch
Header Height Control (HHC) Rate Response Knob
Corner Post Gauges And Tachometer
Fuel Gauge
Engine Coolant Temperature Gauge
Battery Charge Gauge (Voltmeter)
Tachometer/Hour Meter
Programming Tachometer
Operating Tachometer
Set Cleaner Saw Alarm
Clearing 50 Hour Service Code
Checking Diagnostic Error Codes
CCU Diagnostic Codes (**)
Overhead Control Panel
Overhead Indicator Display, STOP/CAUTION Indicators, And Warning Alarms
Checking Indicator Display Panel Bulbs
Functions Normal Indicator
Parking Brake Indicator
Hydraulic Filter Restriction Indicator
Hydraulic Oil Temperature Indicator
Low Fuel Indicator
Air Filter Restriction Indicator
Abnormal Voltage Indicator
Engine Coolant Temperature Indicator
Oil Pressure Indicator
Cross Auger Clutch Slip Indicator
Unit Clutch Slip Indicators
Basket Full Indicator
Compactor Augers Engaged Indicator
Slow Fan Speed Indicator
Low Duct Vacuum Indicator (Accessory)
Cleaner Monitor Indicators
ROW-TRAK Engaged Indicator-If Equipped
Heating And Air Conditioning System Controls
Windshield Wiper Switch
Lights And Warning Signals
Hazard Lights
Turn Signals
Road Lights
Field Lights
Work Lights
Cab Interior Light
Deere-Delco AM/FM Stereo Radio with Weatherband and Cassette Player
Using Radio
Weatherband
Cassette Player
Operating Tips About Your Audio System
Understanding Radio Reception
Programming Radio For Local Area Frequency
Steering Column
Adjusting Steering Wheel Tilt And Height
Key Switch
Gear Shift Lever
Parking Brake Pedals
Travel Brake Pedals
Emergency Exit
Operators Seat Adjustments
Seat Belts
Section : 25 - Break-In
Breaking In Engine
After One Hour of Operation
After Five Hours of Operation
After Ten Hours of Operation
After 100 Hours
Section : 30 - Prestart Checks
Checking Engine Oil Level
Checking Hydro/Hydraulic Oil Level
Checking Engine Coolant Level
Draining Water From Fuel Filters
Filling Fuel Tank
Clean Windows, Mirrors, and Lights
Tire Pressures
Section : 35 - Operating the Machine
Operate Safely
Starting Engine
High Engine Coolant Temperature
Starting Engine in Cold Weather
Coolant Heater-If Equipped
Cold Weather Operation
Warming Engine
Idling Engine
Stopping Engine
Filling Cooling System
Preparing to Drive Machine
Using Brake Latch
Driving Machine
Stopping Machine
Parking Machine
Driving/Transporting Machine on Public Roads
Positioning Header Cylinder Service Locks
Pushing Machine
Towing Short Distances
Towing Long Distances
Operating in the Field
Operating Header Down Stop Override
Operating Cleaner Bypass Lever
Dumping Basket
Section : 40 - Operator Presence System
Operator Presence System
Operator Presence System Check
Section : 45 - Stripping Units
Removing Unit Shields-Front
Removing Unit Shields-Rear
Setting Strip Roll Timing
Adjust Row Unit Sensor
Adjust Row Unit Cross Auger Sensor
Adjusting Strip Roll Separation and Boll Shields
Adjusting Gatherer Grates
Adjusting Cut-Off Angles
Adjusting Strip Roll Comb Guides
Leveling Header
Replacing Strip Roll Bats and Brushes
Installing Header Drive Assembly
Installing Header Drive Belts
Changing Row Spacing
Skip Row Wiring Diagram
Installing Cross Auger Extension(s)
Installing Filler Support and Covers
Row Spacing Diagram
Row Spacing
Section : 50 - Header Height Control
Header Height Control Theory Of Operation
Operate And Adjust Header Height Control
Header Height Control Rate Response Adjustment
Adjusting Height Sensing Shoes
Header Height Control-System Calibration
Header Height Control-Header Calibration
Section : 55 - ROW-TRAK™ Guidance System
ROW-TRAK™ Guidance System Information
Operating ROW-TRAK™
Field ROW-TRAK™ Learn
Static ROW-TRAK™ Learn
Entering ROW-TRAK™ Calibration Mode
Performance Channels-1 and 2
Diagnostic Channels-3 and 4
Perform ROW-TRAK™ Automatic Valve Biasing-Channel 5
Diagnostic Channels-6-10
ROW-TRAK™ Circuit Diagnostic Codes
Section : 60 - Air System
Key Air System Characteristics
Separation Duct Settings
Finger Grate Setting
Adjusting Upper Grate
Adjusting Lower Grates
Separation Duct Setting-Upper
Nozzle Tab Setting
High Density Polyethylene Finger Grate Cover
Aligning Fan Sheave
Section : 65 - Cleaner
Understanding Cleaner Operation
Making Special Cleaner Grid Bar Spacing Tools
Setting Cleaner Grid Bar Spacing
Accessing Cleaner Doffer and Fan
Accessing Cleaner Gear Case
Replacing Secondary Reclamation Brush
Replacing Saw Brush
Saw Replacement (Saw Drum in Cabinet)
Set Grid Bar and Feed Control Channel Spacing
Replacing Cleaner Doffer Brush
Removing Cleaner Belts
Cleaner Belt Chart
Adjusting Cleaner Belt Tension
Seating New Cleaner Drive Belt
Adjusting Fan Drive Belt Tension
Adjusting Cleaner Belt Guide
Section : 70 - Basket
Adjusting Basket Lid Dump Opening
Adjusting Basket Dump Cylinders
Operating Basket Cylinder Lock Valve
Adjusting Basket Stabilizer Cylinder
Section : 75 - Chassis
Welding on Stripper
Removing Rear Screen
Changing Hydraulic/Hydrostatic Filters
Adjusting Hydro Lever and Safety Start Switch Position
Checking Brake Fluid Reservoir
Adjusting Park Brake
Section : 80 - Battery
Prevent Acid Burns
Charging Battery
Preventing Battery Damage
Servicing Battery
Checking Battery Fluid Level
Using a Booster Battery
Section : 85 - Electrical System Service
Access Cab Fuse Center
Replacing Fuses
Cab Load Center-Fuse and Relay Identification
Chassis Fuses
Safety Rules When Replacing Halogen Bulbs
Replacing Bulbs
Bulb Part Numbers
Replacing and Adjusting Cab Head Light/Field Light Bulbs
Replacing Field and Basket Lights
Replacing Front and Rear Warning Light Bulbs
Replacing Tail Light Bulbs
Replacing Turn Signal Indicator Bulb
Replacing Gauge Light Bulbs
Replacing Dome and Console Bulbs
Replacing Overhead Warning Display Bulbs
Section : 90 - Cab and Air Conditioning
Observe Air Conditioning Precautions
Heating/Air Conditioning System (General Information)
Removing Primary (Recirculating) Filter
Cleaning Fresh Air Filter And Recirculating Filter
Removing And Cleaning Fresh Air Filter, Tray And Pre-Cleaner
Clean Cab Roof Air Inlet Panel
Cleaning Cab Filters
Section : 95 - Engine and Drive Train
Removing Side Screens or Panels
Replacing Engine Accessory Drive Belt-Alternator, Fan and Air Conditioning Compressor
Servicing Air Cleaner
Replacing Air Cleaner Element
Clean Primary Element
Replacing Primary and Final Fuel Filter Elements
Do Not Modify Injection Pump Timing
Bleeding Fuel System
Adjusting Engine Fast Idle
Cleaning Radiator Screens
Cleaning Radiator Compartment
Adding Coolant
Winterize Cooling System
Changing Engine Oil and Filter
Safeguarding Alternator
Diagnosing Engine Problems
Section : 100 - Wheels and Tires
Service Tires Safely
Checking Tires
Checking Guide Wheels Toe-In
Adjusting Toe-In
Section : 105 - Lubrication and Maintenance
Diesel Fuel
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Bio-Diesel Fuel
Break-In Service
Diesel Engine Break-In Oil
Diesel Engine Oil
Extended Diesel Engine Oil Service Intervals
OILSCAN™and COOLSCAN™
Hydraulic/Hydrostatic Oils
Transmission and Final Drive Lubricant
Diesel Engine Coolant
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and Supplemental Coolant Additives
Testing Diesel Engine Coolant
Grease
Cleaner Drive Gear Case Lubricant
Alternative and Synthetic Lubricants
Lubricant Storage
Dispose of Waste Properly
Discarded Tires
Lubrication Symbols
Beginning and End of Season
As Required
Lubrication and Maintenance Intervals
Service Interval Chart
Every Day-"5-Step" Check
Every Basket Dump
Every 10 Hours of Operation
Every 50 Hours of Operation
Every 100 Hours of Operation
Every 200 Hours of Operation
Every 400 Hours of Operation
Every Year
Check Drive Belt Alignment and Tension-All Belts
Inspect Seat Belt-Every Year
Add Coolant Conditioner-Every Year
Every Two Years
Every 1000 Hours of Operation
Section : 110 - Troubleshooting
Additional Service Information
Electrical System
Hydrostatic Drive
Hydrostatic System
Engine
Operator's Cab
Brakes
Stripping Units
Air System
Cleaner
Electronic Header Height Control
ROW-TRAK™
Section : 115 - Storage
Preparing Stripper for Storage
Preparing Engine for Storage
Removing Engine From Storage
Removing Stripper From Storage
Section : 120 - Torque Charts
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Flat Face O-Ring Seal Fitting Torque Chart
Section : 125 - Specifications
Machine Specifications
Dimensions
Identification Number
Keep Proof of Ownership
Keep Machines Secure
Section : SLIT - John Deere Service Literature Available
Technical Information
Section : IBC - John Deere Service Keeps You on the Job
John Deere Is At Your Service