7760 Cotton Picker(N07760X028001- )
Copyright 2009 (c) Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
Foreword
Section : 05 - Safety Features
Cotton Picker Safety Features
Section : 10 - Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Replace Safety Signs
Transport Safely
Use Handholds And Steps
Keep Riders and Children Off Machine
Use Safety Lights and Devices
Use Seat Belts
Avoid Electrical Power Lines
Prevent Machine Runaway
Operate Safely
Avoid Contact with Moving Parts
Avoid Entanglement
Stay Clear Of Rotating Drivelines
Avoid Tip-Overs
Fire Prevention
In Case Of Fire
Fire Extinguishers (Domestic Machines)
Front Fire Extinguisher Location (Domestic Machines)
Rear Fire Extinguisher Location (Domestic Machines)
Auxiliary Water System
Practice Safe Service and Maintenance
Operate Module Builder Gate and Handler Cylinder Locks
Protect Against Noise
Wear Protective Clothing
Handle Chemical Products Safely
Handle Fuel Safely-Avoid Fires
Handle Starting Fluid Safely
Avoid High-Pressure Fluids
Check Hydraulic Hoses
Prevent Acid Burns
Work In Ventilated Area
Beware Of Exhaust Fumes
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Section : 15 - Safety Signs
Safety Signs
Section : 20 - Operator's Station
General View of Controls and Instruments
Console Controls
Multifunction Control Handle and Palm Adjustment
Multifunction Control Handle Buttons
Raise Left and Right-Hand Units Button
Raise/Lower All Units Button
Auto Mode-Engage/Disengage Button
Raise/Lower Handler and Auto Return Switch
ROW-TRAK™ Engage Button
Fan Switch
Row Units Switch
Height Sensing Response Rate Dial
ROW-TRAK Right/Left Bias Dial
ROW-TRAK On/Off Button
Manual Wrap Button
Solution System Flush Button
Height Adjust Buttons
Road/Field Mode Button
Moistener System Water Pressure Adjust Button
Engine Speed Buttons
ProDrive Transmission Mode 1 Button
ProDrive Transmission Mode 2 Button
Parking Brake Button
Differential Lock Button
Operator Interface Controls
12 Volt Accessory Outlet
Instructions Under Armrest
Cornerpost Display And Gauges
Round Module Builder Display
Fuel Gauge
Engine Coolant Temperature Gauge
Operating Tachometer
Overhead Control Panel
CLIMATRAK Automatic Temperature Control
Windshield Wiper Switch
Lights And Warning Signals
Hazard Lights
Turn Signals
Road Lights
Field Lights
Work Lights
Cab Interior Light
Deere-Delco AM/FM Stereo Radio, CD Player, and Weatherband
Weatherband
Program Radio for Local Area Frequency
Operating Tips About Your Audio System
Antenna
Steering Column
Adjusting Steering Wheel Tilt And Height
Key Switch
Travel Brake Pedals
Emergency Exit
Seat Suspension and Forward and Rearward Adjustment-Air Ride Seat
Adjusting Left-Hand Armrest and Seat Back
Right-Hand Armrest and Control Console-Adjusting (Rotating Cam System)
Right-Hand Armrest and Control Console-Adjusting (Slide Adjust System)
Seat Belts
Auxiliary Power Outlet Strip and Diagnostic Connector
Adjusting Rear View Mirrors
Row Unit and Drum Identification
Section : 25 - Break-In Service
Breaking-In Engine
After One Hour
After Five Hours
After Ten Hours
After 20 Hours
After 100 Hours
Section : 30 - Prestarting Checks
Check Engine Oil Level
Check Hydrostatic/Hydraulic Oil Level
Check Engine Coolant Level
Water Separator Primary Fuel Filter-Draining
Filling Fuel Tank
Visually Inspect Tires
Clean Windows, Mirrors and Lights
Section : 31 - CommandCenter Display Screens
Diagnostic Trouble Codes at Start-Up
Home Page Screens
Machine Configuration Screens
Engine and Fan Hours
Harvest Mode Screen
Tether Mode
Round Module Builder (RMB) Service Mode Screen
Diagnostic Trouble Codes Listing
Section : 35 - Operating The Machine
Operate Safely
Cotton Information Management System (CIMS)
Starting Engine
High Engine Coolant Temperature
Starting Engine in Cold Weather
Changing Starting Fluid Cans
Coolant Heater (If Equipped)
Cold Weather Operation
Operator Interface Controls
Armrest Display Unit (ADU) Home Page Navigation
Warming Engine
Idling Engine
Stopping Engine
Preparing to Drive Machine
Driving Machine
Harvesting In Auto Mode
End Of Field
Stopping Machine
Parking Machine
Driving/Transporting Machine on Public Roads
Positioning Units for Transport
Positioning Machine for Transport
Positioning Machine for Truck Transport
Positioning Machine for Harvest
Starting Fan and Units
Lowering Row Units
Starting Down Rows
Reacting to a Plugged Row Unit
Unplugging a Row Unit
Towing Machine
Section : 40 - Operator Presence System
Operator Presence System
Operator Presence System Check
Section : 45 - ROW-TRAK™ Guidance System
ROW-TRAK Guidance System Information
Operating ROW-TRAK
Gain Setting Diagnostic Addresses 112 and 113
Calibrate ROW-TRAK
ROW-TRAK Circuit Diagnostic Codes
ROW-TRAK Calibration Error Codes
Section : 50 - Header Height Control
Header Height Control Theory Of Operation
Operate and Adjust Header Height Control
Header Height Control Rate Response Adjustment
Calibrate Header Height Control
Header Height Control Operation Error Codes
Header Height Control Calibration Error Codes
Section : 55 - Moistener System
Moistener System Component Location
Preparing Moistener System
Cold Weather Operation
Using John Deere Spindle Cleaner
Storing John Deere Spindle Cleaner
Using John Deere Wetting Agent
John Deere Wetting Agent/Solution Ratios
Filling Moistener System Tank (Mixing Solution in Tank)
Filling Moistener System Tank (Pre-Mixed Solution)
Verify Solution Pump Primed
Adjusting Solution Pump Belt
Adjusting Solution Pressure
Reacting to Spindle Buildup
Using Moistener System Flush
Cleaning Strainer
Cleaning Nozzles
Moistener Column
Checking Moistener Column Position
Adjusting Moistener Column Position
Checking Moistener Column Height
Adjusting Moistener Column Height
Replacing Moistener Column Pads
Section : 60 - Row Units
Moving Row Units
Adjusting Row Unit Tilt
Adjusting Stalklifters
Adjusting Lower Plant Guides and Optional Stalklifter Rods
Adjusting Grid Bars
Adjusting Pressure Plate Clearance
Adjusting Pressure Plate Spring Tension
Install Scrapping Plates (Attachment)
Check Doffer Column Adjustments
Checking Doffer Column Height
Adjusting Doffer Column Height
Adjusting Doffer Column Tilt
Replacing Spindles
Replacing Picker Bars
Remove Doffer Column
Install Doffer Column
Changing Machine Configuration
Drain and Fill Row Unit Gear Cases
Fill Row Unit Drive Gear Case
Drain Row Unit Drive Gear Case
Calibrate Row Units
Row Unit Calibration Error Codes
Section : 65 - Vari-Row System (VRS) Row Units
Adjust Stationary Knife
Unplugging a Picking Unit
Remove and Replace Rotary Knife Sections
Section : 70 - Air System
Air Hose Reference Chart
Nozzle Configuration
Hose Sleeves and Hose Supports
Adjusting Cotton Fan Belts
Seating New Cotton Fan Belts
Section : 75 - Round Module Builder
Belt Routing and Roll Diagram
Adjusting Lower Feeder Belt Tension And Check Tracking
Checking And Adjusting Wrap Floor Belt Tension
Checking And Adjusting Wrap Feeder Belt Tension
Check Module Builder Forming Belts And Pins
Adjust Individual Belt Tracking
Replace Module Builder Belt
Loading Module Builder Wrap
Repair Broken Wrap Core
Extending Broken Wrap Core
Section : 80 - Onboard Lubrication System
Onboard Lubrication System Component Location
Assemble Lubrication Transfer Pump
Filling Lubrication Reservoir
Operating Onboard Lube System
Manual Lubrication Procedure
Cleaning/Replacing Onboard Lubrication System Filters
Bleeding Grease Pump
Section : 85 - Chassis
Inspect Hydraulic/Hydrostatic Pump Area
Main Frame
Unit Lift Frame
Handler
Section : 90 - Electrical System Service
Replacing Fuses
Fuse Identification
Safety Rules When Replacing Halogen Bulbs
Replacing Bulbs
Bulb Part Numbers
Replacing Cab Headlight Bulb
Adjusting Cab Headlights
Safety Rules When Replacing High Intensity Discharge (HID) Xenon Bulbs
Replacing High Intensity Discharge (Xenon) Lights (Optional)
Adjusting High Intensity Discharge (Xenon) Light (Optional)
Replacing Module Builder and Handler Lights
Replacing Field And Front Work Lights
Replacing Front and Rear Warning Light Bulbs
Replacing Tail Light Bulbs
Replacing Rear Turn Signal Bulbs
Replacing Turn Signal Indicator Bulbs
Replacing Dome Light Bulbs
Section : 95 - Cab and Air Conditioning
Observe Air Conditioning Precautions
Heating and Air Conditioning System (General Information)
Removing Primary (Recirculating) Filter
Removing and Cleaning Fresh Air Filter, Tray and Pre-Cleaner
Cleaning Cab Roof Air Inlet Screen
Removing and Cleaning Roof Air Inlet Panel
Cleaning Cab Filters
Section : 100 - Engine and Drive Train
Engine Control Unit (ECU) Diagnostic Codes
Do Not Modify Fuel System
Replacing Engine Fan Drive Belt
Replacing Accessory Drive Belt-Alternator and Air Conditioning Compressor
Replacing/Cleaning Precleaner Filter
Replacing Primary and Secondary Fuel Filter Elements
Servicing Precleaner
Removing and Replacing Air Cleaner Elements
Inspecting Element
Checking and Adding Coolant
Flushing Cooling System
Filling Cooling System
Winterizing Cooling System
Replacing Rotary Screen Drive Belt
Belt Routing-Rotary Screen
Cleaning Rotary Screen, Trash Expeller, Oil Cooler, Transmission Cooler, Fuel Cooler, Condenser, Radiator and Air-to-Air Cooler
Adjusting Rotary Screen Trash Expeller
Diagnosing Engine Problems
Section : 105 - Wheels and Tires
Service Tires Safely
Discarded Tires
Checking Tires
Jacking Up Front Axle
Jacking Up Rear Axle
Adjusting Mud Scrapers (Attachment)
Check Guide Wheels-Toe-In
Adjusting Toe-In (Powered Rear Axle)
Section : 110 - Batteries
Prevent Acid Burns
Servicing Batteries
Checking Battery Fluid Level
Charging Batteries
Connecting Starter Cables and Ground Straps
Preventing Battery Damage
Using a Booster Battery
Remove and Install Batteries
Section : 115 - Fuels, Lubricants and Coolants
Diesel Fuel
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Biodiesel Fuel
Diesel Engine Break-In Oil
Diesel Engine Oil
OILSCAN™ and COOLSCAN™
Hydraulic/Hydrostatic and Transmission/Brake Oils
Final Drive and Powered Rear Axle Lubricant
Heavy Duty Diesel Engine Coolant
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Testing Diesel Engine Coolant
Drain Intervals for Diesel Engine Coolant
John Deere COOL-GARD™ II COOLANT EXTENDER
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II COOLANT EXTENDER
Picker Bar and Spindle Lubricants
Grease
Row Unit Gear Case Lubricant
Alternative and Synthetic Lubricants
Lubricant Storage
Section : 120 - Lubrication and Maintenance
Dispose of Waste Properly
Using High-Pressure Washers
Service Interval Chart
Every Wrap Change
Every 6 Hours of Operation
Every 12 Hours of Operation
Every 50 Hours of Operation
Every 100 Hours of Operation
Every 200 Hours of Operation
Every 250 Hours of Operation
Every 400 Hours of Operation
Every 2000 Hours
Annual Maintenance
Every 6000 Hours
Section : 125 - Troubleshooting
Row units
Vari-Row System (VRS) Row Units
Header Height Control
Round Module Builder
Round Module Handler
Accumulator / Feeder
Hydrostatic Drive/Transmission/Brakes
ProDrive Transmission
Operator Presence System and Inspection Bypass System
Engine
Electrical System
Operator's Cab
Lubrication System
Steering
ROW-TRAK
Section : 130 - Storage
Preparing Machine for Storage
Preparing Engine for Storage
Removing Machine from Storage
Section : 135 - Torque Charts
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
High Pressure Face Seal Torque Chart
Service Recommendations For Flat Face O-Ring Seal Fittings
Section : 140 - Specifications
Machine Specifications
Machine Dimensions
Record Product ID and Component Serial Numbers
Keep Machines Secure
Keep Proof of Ownership
Limited Battery Warranty
Section : SLIT - John Deere Service Literature Available
Technical Information
Section : IBC - John Deere Service Keeps You on the Job
John Deere Is At Your Service