OMZ92966: 9780 CTS Combines table of contents

9780 CTS Combines

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

Foreword

Section : 25 - Calibration Procedures

Section : 30 - Operator's Cab

Access Ladder to Operator's Cab
Access Ladder Positions
Cab Landing Safety Chains
Washing Cab Windows, Servicing Head Lights and Wiper
Right-Hand Side Cab Access
Grain Tank Window/Rear Cab Window Cleaning
Armrest Storage Box
Manual Storage
GREENSTAR™ (Attachment)
Storage Tray/Recirculator Filter
Emergency Exit
Cup Holder
Ash Tray
Sun Visor
Coat Hanger Hook
Cab Interior Lights
Power Strip Electrical Outlets
Training Seat and Field Office (optional)
Fire Extinguisher
COMFORTCOMMAND™Operator's Seat
Seat Suspension and Forward and Rearward Adjustment
Adjusting Left-Hand Armrest and Seat Back
Adjusting Right-Hand Armrest and Control Console
Steering Wheel Height Adjustment
Steering Column Tilt Adjustment
Manual Parking Brake
Brake Pedals
Filling Windshield Washer Reservoir (Attachment)
Tool Box

Section : 35 - Lighting System and Signals

Light Switches
Warning Lights
Road Lights
Field Lights
Rear Lights
Cleaning Shoe Lights
Side Panel Lights (Optional)
Engine Compartment Lights (Optional)
Turn Signals
Service Power Receptacles (Optional)

Section : 40 - Pre-Starting Checks

Daily Checks
Engine Oil Level
Coolant Level
Hydraulic Oil Level
Fuel Level
Fuel System
After Long Storage Period
Tires
Lubricate Combine
Checks in Operator's Cab
Start Switch

Section : 45 - Operating the Engine

Safety Rules for Starting Engine
Starting the Engine
Low Battery Statement
Warming Up Engine
Breaking in the Engine
Hot Weather Operation (Tropical Conditions)
Cold Weather Starting Procedure With Ether Starting Aid
Instructions for Using Cold Weather Starting Aid
Cold Weather Operation
Cold Weather Starting Aids
Electrical Coolant Preheater
Starting the Engine by Means of a Booster Battery
Stopping the Engine
Stalling of Engine

Section : 50 - Driving and Transporting the Combine

Starting the Engine
Steering and Driving
Releasing Parking Brake
Operating the Foot Brakes
Engaging a Gear
Road Safety Switch
Hillmaster Combine Road Travel
Adjusting Engine Speed
Raising Header
Forward and Reverse Travel
Reverse Travel Alarm
Choosing Correct Ground Speed
Avoid Overheating of Hydrostatic System
Transport Information
Transporting Under Own Power
Four-Wheel Drive
Towing the Combine
Transporting Combine on a Trailer
Pulling Combine Out of the Mud
Unloading Auger Transport Protection

Section : 55 - Wheels, Axles and Additional Weights

Tire Maintenance
Wheel Bolts and Nuts
Attaching Rear Wheels to Driven Rear Axle
Mounting Tires
Changing Tires
Tire Inflation
Using Liquid Weight
Ballast Requirements
Drive Tire Spacing
Axle Spacers (Optional)
Adjusting Rear Axle
Rear Axle Position and Wheel Spacing-Lower Hole Position
Rear Axle Position and Wheel Spacing-Upper Hole Position
Jacking Locations

Section : 60 - Preparations and Field Operation

Harvesting Hints
Crop Settings
Wheat
Barley
Canola
Corn (Shelled)
Edible Beans
Grass Seed
Oats
Peas
Rice
Sorghum
Soybeans
Sunflowers
Seed Loss Chart (Platforms)
Corn Kernel Loss Chart
Power Shutdown Procedure
Combine and Platform Check List
Small Grain Combine Set Up Procedure

Section : 65 - Combine Cleanout

Cleaning Out the Combine

Section : 70 - Feeder House

Header Harness Connector and Hydraulic Hose Storage
Hydraulic Cylinder Safety Stop
Feeder House Service Flaps
Cylinder Top Access Service Flap
Bottom Feeder House Door and Feedplate Seal Support
Stone Trap
Leveling Header
Feeder House Strippers
Adjusting Feeder Conveyor Chain
Removing Conveyor Chain Links
Checking Feeder Conveyor Float
Adjusting Conveyor Float
Changing Feeder Conveyor Speed
Adjusting Feeder House Top Shaft Stripper
Checking Feeder House Top Shaft Sprockets
Adjusting Reverser Shifter Fork and Control Cable
Reverser Gearbox Oil Cooler (Attachment)
Slip Clutch on Upper Feeder Shaft

Section : 75 - Separator and Cleaning Unit

Dual-Range POSI-TORQ™ Cylinder Drive
Dual-Range Cylinder Drive Shear Bolts
Unplugging Cylinder With Breaker Bar
Power Unplugging of Cylinder
Adjusting Cylinder Access Door
Replacing Rasp Bars and Filler Plate (Option)
Adjusting Concave Actuator Stop (Rasp Bar Cylinder)
Adjusting Concave
Replacing Spike-Teeth and Checking Clearance
Adjusting Concave Actuator Stop (Spike-Tooth Cylinder)
Small Grain, Universal and Spike Tooth Concave
Rasp Bars
De-Awning Plates on Concave
Rear Concave Inserts
Rear Concave Closure Plates (Attachment)
Beater Service Access Panel
Replacing Beater Wings
Changing Beater Speed
Replacing Bushings for the Chaffer, Sieve and Precleaner
Slow Speed Cleaning Fan Drive (Attachment)
Using Chaffer Fingers
Adjusting Precleaner
Adjusting Chaffer, Chaffer Extension and Sieve
Removing Chaffer, Sieve or Precleaner
General Purpose Chaffer, 29 MM
(1.14 In.)
Sieve
Precleaner for Rice Combines
Precleaner for Small Grain Combines
Repairing Chaffer, Sieve or Precleaner
Chaffer Finger Bar Cover (Attachment)
Perforated Screens (Attachment)
Tailings Sample
Tailings Elevator Paddles
Separator Countershaft Strips

Section : 80 - Tine Separator

Tine Separator-General Information
Changing Tine Separator Drive Speed
Rolling Out Tine Separator
Replacing Tine Separator Tines or Flow Dividers
Filler Covers (Attachment)
Tine Separator Corn Kit (Attachment)

Section : 85 - Chaff Spreader and Straw Chopper

Straw Chopper (Special Equipment)
Operating Straw Chopper
Adjusting Tailboard Position
Adjusting Straw Chopper Vanes
Adjusting Counter-Knives
Choosing Chopping Speed
Splitting and Chopping (Optional Equipment)
Removing Counter-Knives
Replacing Rotating Knives
Chaff Spreader (Special Equipment)
Operating the Chaff Spreader
Removing the Chaff Spreader

Section : 90 - Grain Tank Loading and Unloading

Grain Tank Access
Operating Grain Tank Covers
Grain Elevator - GreenStar™
Grain Tank Drain Holes
Adjusting Grain Tank Full Indicator
Adjusting Grain Tank Unloading Auger Covers
Replacing Cross Auger Drive Shear Bolt
Adjusting Unloading Auger Drive Cylinder
Replacing Unloading Auger Drive Cylinder
Removing Unloading Auger
Installing and Timing Unloading Auger (All Augers)
Adjusting Unloading Auger Swing

Section : 95 - Fuel, Lubricants, Coolant and Capacities

Fuel
Handle Fuel Safely-Avoid Fires
Engine Break-In Oil
Diesel Engine Oil
Diesel Engine Coolant
Transmission Oil
Use of Transmission Oil
Transmission and Hydraulic Oil
Use of Hydraulic Oil
Grease
Brake Fluid for Brake System
Capacities
Alternative and Synthetic Lubricants
Mixing of Lubricants
Lubricant Storage
Use Genuine John Deere Parts

Section : 100 - Lubrication Charts, Periodic Service

Service Intervals
Chains-Every 200 Hours of Operation
10 Hours or Daily
10 Hours or Daily (Continued)
50 Hours or Weekly
50 Hours or Weekly (Continued)
50 Hours or Weekly (Continued) - Hillmaster Only
50 Hours or Weekly (Continued)
50 Hours or Weekly (Continued)
100 Hours
200 Hours
200 Hours (Continued)
200 Hours (Continued)
400 Hours or Yearly
400 Hours or Yearly (Continued)
400 Hours or Yearly (Continued)
400 Hours or Yearly (Continued)
400 Hours or Yearly (Continued)
400 Hours or Yearly (Continued)
400 Hours or Yearly (Continued)
400 Hours or Yearly (Continued)
400 Hours or Yearly (Continued)
800 Hours or Every Two Years
2000 Hours
2000 Hours (Continued)
2000 Hours (Continued)
As Required

Section : 105 - Service - Drives and Shields

Left-Hand Drives
Right-Hand Drives
Side Panel Transport Protection
Right-Hand and Left-Hand Side Panels
Right-Hand Rear Shield
Left-Hand Side Separator Side Shields
Right-Hand Side Separator Side Shield
Separator Access Door
Adjusting Feeder Conveyor Drive Chain
Replacing Variable Speed Feeder House Belt
Adjusting Variable Speed Feeder House Belt
Replacing Fixed Speed Feeder House Belt
Adjusting Fixed Speed Feeder House Belt
Adjusting Cylinder Drive Gap
Aligning Cylinder Drive
Adjusting Cylinder Belt Idler
Replacing Cylinder Intermediate Belt
Replacing Cylinder Belt
Adjusting Beater Belt Idler
Replacing Beater Belt
Adjusting Secondary Countershaft Belt
Replacing Secondary Countershaft Belt
Adjusting Tine Separator Main Drive Belt
Adjusting Tine Separator Secondary Drive Belt
Adjusting Header/Reel Pump Belt
Replacing Header/Reel Pump Belt
Clean Grain Elevator Top Access Doors for Drives
Replacing Clean Grain Elevator Belt
Adjusting Clean Grain Elevator Chain
Replacing Tailings Auger and Elevator Belt
Adjusting Tailings Elevator Belt
Adjusting Tailings Elevator Drive Chain
Adjusting Tailings Elevator Paddle Chain
Adjusting Upper Tailings Auger Drive Chain
Adjusting Tailings Elevator Slip Clutch
Adjusting Cleaning Shoe Auger Gears
Adjusting Cleaning Shoe Auger Slip Clutch
Replacing Cleaning Shoe Belt
Replacing Cleaning Fan Belt
Adjusting Straw Chopper Drive Belt Idler
Adjusting Grain Tank Cross Auger Drive Chain
Replacing Unloading Auger Drive Belt
Aligning Unloading Auger Drive
Replacing Tine Separator and Chopper Drive Belt

Section : 110 - Service - Engine

Rear Ladder and Landing
Engine Compartment Door
Lower Engine Access Door
Engine Belt Shield
Engine Access Panel
Changing Starting Fluid Cans
Check Engine Oil
Do Not Modify Fuel System
Fuel Tank and Cap
Draining Water Separator
Replacing Water Separator Filter
Draining Fuel Tank
Draining Water From Fuel Filter
Replacing Fuel Filter
Bleeding Engine Fuel Filter
Bleeding Fuel Lines
Draining Cooling System
Filling Radiator
Winterize Cooling System
Replacing Engine Fan Belt
Replacing Rotary Screen Drive Belt
Cleaning Rotary Screen, Radiator and Charge Air Cooler
Adjusting Rotary Screen Knife Comb
Replacing Rotary Screen Rake Bar
Air Intake System With Air-to-Air Aftercooler
Removing Air Cleaner Filters
Inspecting Air Cleaner Element
Cleaning Element
Washing Element

Section : 115 - Service - Electrical System

Section : 120 - Service - Hydraulic System

Hydraulic System (General Information)
Hydraulic System Cleanliness
Accumulator, Pressure-Limiting Valve and Pressure Sensor for Float Control
Valve for Raising/Lowering Header (Proportional Valve)

Section : 125 - Service - Ground Speed Drive

Adjusting Hydro Linkage
Brake Fluid Reservoir
Brake System
Adjusting Gearshift Linkage
Cleaning Hydrostatic Oil Cooler

Section : 130 - Service - Air Conditioning and Heating

Observe Air Conditioning Precautions
ClimaTrak™ Air Conditioning System (General Information)
Removing Fresh Air Filter and Tray
Cleaning Precleaner
Removing Recirculating Filter
Cleaning Fresh Air and Recirculating Filters
Removing Evaporator Filter
Cleaning Cab Roof Inlet Panel
Cleaning Condenser
Removing Compressor Drive Belt
Checking Refrigerant Level
High Pressure Switch
Low Pressure Switch
ClimaTrak™ Diagnostics

Section : 135 - Troubleshooting

Troubleshooting (General Information)
Feeder House
Separator
Hydrostatic Ground Drive
4-Wheel Drive (Optional)
Steering
Brake System
Engine
Heater
Pressurizer
Air Conditioning

Section : 140 - Storage

After the Season
After the Season - Engine
After the Season - Air Conditioning System
Removing Combine From Storage
Removing Combine From Storage - Engine
Removing Combine From Storage - Air Conditioning System

Section : 145 - Specifications

Operating Speeds
Specifications
Whole Body Vibration
Sound Level
Permissible Total Weight
Ground Speeds-All Countries Except Germany (Separator Full Load)
Ground Speeds-Germany Only (Separator Full Load)
Turning Radius
Dimensions
Dimension Reference Points
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components
Declaration of Conformity

Section : 150 - Serial Numbers

Type Plates
Combine Type Plate
Product Identification Number
Engine Serial Number
Hydrostatic Drive Unit Pump Serial Number
Hydrostatic Drive Unit Motor Serial Number
Four Wheel Drive Motor Serial Number
Engine Gearcase Serial Number
Three-Speed Transmission Serial Number
Straw Chopper Serial Number

Section : IBC - John Deere Service Keeps You On The Job

John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service