John Deere

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5090R, 5100R, 5115R, and 5125R (Stage IIIB) Tractors Operator's Manual (European Export, February 2017)

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

Foreword

Section 00 - General Information

Product View
Trademarks
Glossary of Terms
Regions and Country Versions
Machine Overview

Section 00A - Safety Precautions

Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Fire Prevention
In Case of Fire
Avoid Static Electricity Risk When Refueling
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator’s Manuals for ISOBUS Controllers
Use Seat Belt Properly
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Transport Towed Equipment at Safe Speeds
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components

Section 00B - Safety Signs

Replace Safety Signs
Operator's Manual
Use Seat Belt
Fluid Under Pressure
Pick-Up Hitch

Section 10 - Controls and Instruments

Front Console Controls
Foot Operated Controls
Right-Hand Console Controls
Corner Post Display and Navigation Pad
Key Pad
Transmission Controls
Suspended Front Axle Controls
Secondary Brake Controls
Multi-Function Lever / Mid-SCV Controls
Rear SCV Controls
Rear Hitch Controls
Rear PTO Controls
Front PTO Controls
Engine Speed Control
Heat and Air Conditioning Controls

Section 20 - Engine Operation

Required Machine Stop Warning
Engine Menu
Engine Fuel System and Power Rating
Check Engine Indicators and Gauges
Operate Key Switch
Start Engine
Cold Weather Starting
Run Engine
Engine Speeds and Operational Procedures
Stop Engine
Restart Engine That Has Run Out of Fuel
Engine Block Coolant Heater
Engine Fuel Heater
FieldCruise™
Foot Throttle Pedal Lock
Intelligent Power Management

Section 30 - Air Intake, Fuel, Coolant, and Exhaust Operation

Aftertreatment Indicators Overview
Fuel Level Gauge
Fill Fuel Tank
Reduce Fuel Consumption
Engine Menu
Exhaust Filter Cleaning Overview

Section 40 - Electrical and Lighting Operation

Battery Disconnect Switch
Light Switch
Headlights
Loader Lights
Bucket Lights
Tail and Brake Lights
Turn Signals
Hazard Lights
Beacon Lights
Front Work Lights
Side and Rear Work Lights
License Plate Lights
Dome Light
Map Light
Right-Hand Console Light
Step Light
Horn
Backup Alarm
Front Wiper and Washer
Rear Wiper and Washer
Auxiliary Input and USB Port
Bluetooth® Microphone
Speakers
Radio Antenna
Satellite Module and Antenna
Implement Connector
Power Outlet
Convenience Outlets
Auxiliary Power Strip
ISO 11786 Connector
Service ADVISOR™ Connector
Operator Presence
JDLink™

Section 41 - Displays, Software, and Electronics Operation

Corner Post Display
Primary Display
Information Display Navigation Controls
Basic Menu Navigation
Run Pages
Layout Manager Menu
Layout Manager Settings
Display Settings Menu
Display Settings
iTEC™ Basic Menu
iTEC™ Basic Operation
Maintenance Menu
Maintenance Counters and Intervals

Section 50 - Drivetrain Operation

Drivetrain Information

Section 50A - Transmission Operation

Transmission Menu
Transmission Settings
Transmission Indicators
Transmission Controls and Operation
Downhill Operation in Slippery Conditions
Adjust Set Speeds
Speed Matching
Efficiency Manager
ECO On-Off
AutoClutch™
Park Brake
16/16 Transmission Ground Speed Chart
16/16 Creeper Ground Speed Chart
32/16 Transmission Ground Speed Chart
32/16 Creeper Ground Speed Chart
Correction Factors for Other Tire Sizes

Section 50B - MFWD and Front Axle Operation

Mechanical Front Wheel Drive (MFWD)
Suspended Front Axle (SFA)

Section 50C - Differential and Rear Axle Operation

Differential Lock

Section 50D - Power Take Off (PTO) Operation

Match Machine Power to Implement
PTO Guard
PTO Shield
PTO Drive Shaft Shield
Select PTO Drawbar Position
Attach PTO Driven Implement
Select Correct PTO Speed
Operate Rear PTO
Remote PTO Operation
Operate Front PTO

Section 60 - Steering and Brake Operation

Brake System Menu
Service Brakes
Brake Operation with AutoClutch™
Secondary Brakes
Hydraulic Trailer Brakes
Air Trailer Brakes
Autotrac™ Universal Information

Section 70 - Hydraulics Operation

Warm Transmission-Hydraulic Oil
Open Center Hydraulics
Closed Center Hydraulics

Section 70A - Hitch and Drawbar Operation

Match Machine Power to Implement
Rear Hitch Controls
Rear Hitch Components
Operate Rear Hitch Controls
Operate Rear Hitch Fender Switch
Operate Wagon Hitch
Operate Pick-Up Hitch
Rear Hitch Menu
Load Depth Control
Implement Float
Upper Limit
Drop Rate
Raise Rate
Prepare Implement
Hitch Conversion - Category II to I
Position Center Link
Adjust Lateral Float
Height Adjustable Trailer Hitch
Hydraulic Center Link
Attach Implement to Rear Hitch - Ball End
Level Hitch - Ball End
Attach Implement to Rear Hitch - Hook End
Level Hitch - Hook End
Adjust Hitch Side Sway
Stabilizing System
Adjusting Spreading Dimensions
Quick Coupler
Manually Raise/Lower Hitch
Front Hitch Components
Front Implement Connection
Front Hitch and Coupler Operation
Drawbar Settings
Clevis Drawbar
Drawn Implement Connection

Section 70B - Selective Control Valve Operation

SCV and Loader Menu
SCV and Loader Settings
Rear SCV Controls and Components
Mid SCV Controls and Components
Front Hitch and SCV
Connect Hydraulic Hoses
Connect to Rear SCVs
Connect to Mid SCVs
Correct Reversed Cylinder Response
Single-Acting Cylinders
Implements Requiring Large Volumes of Oil
Set SCV Detents
Operate Hydraulic Motor
Operate Power Beyond with SCV
Operate Loader with Rear SCV
Adjust Flow Control
Power Beyond
Case Drain
Motor Return
Fast Return to Sump
Mid SCV Couplers
Rear SCV Oil Collection

Section 80 - Wheels and Tires Operation

Wheels and Tires Information

Section 80A - Ballasting

Ballasting Information

Section 80B - Additional Equipment

Tool Box
Front Loader
Lockable Fuel Fill Cap
Chock Block

Section 90 - Operator Station Operation

Cab Classification
Doors
Grab Handles
Windows
Window Shades
Mirrors
Air Suspension Seat
Passenger Seat
Steering Wheel and Column
Heat, Defrost, and Air Conditioning
Storage Drawer
General Storage
Field Office™
Monitor Mounts
Rear Window Cable Routing
Coat Hook
Ash Tray and Cigarette Lighter
Operate Premium Radio
Set Radio Clock
Set Radio Alarm
Compact Disc (CD) Mode
iPod Mode
USB Mode
Weather Band
Cab Suspension

Section 100 - Transport and Storage

Keep Machines Secure
Deliver Safely
Road Transportation
Towing Loads
Tow Machine
Release Park Brake for Towing
Front Tow Points
Rear Tow Points
Machine Storage
Remove Machine from Storage

Section 200 - Maintenance Intervals

Service Daily Before Start-Up
Service Interval Chart

Section 200A - Fuels, Lubricants, and Coolants

Alternative and Synthetic Lubricants
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
John Deere COOL-GARD™ II Coolant Extender
Water Quality for Mixing with Coolant Concentrate
Testing Coolant Freeze Point
Diesel Engine Oil Service Interval for Operation at High Altitude
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Oil Filters
Fuel Filters
Diesel Fuel
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
BioDiesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Supplemental Diesel Fuel Additives
Grease
Mixing of Lubricants
Lubricant Storage
Transmission, Steering, Brake, Hydraulic, and Gear Case Oil
Oilscan™ and CoolScan™

Section 200B - As Required Maintenance

Paint and Finish Care
Service As Required

Section 210 - Controls and Instruments Maintenance

General Controls and Instrument Maintenance

Section 220 - Engine Maintenance

Break-In Service
Break-In Checks
Check Engine Oil Level
Change Engine Oil and Filter
Clean Open Crankcase Vent (OCV)
Change Open Crankcase Vent Filter (OCV)
Check Fan Belt Tensioner
Replace Fan Belt
Adjust Engine Valve Clearance

Section 230 - Air, Fuel, Coolant, and Exhaust Maintenance

Recommended Dealer Performed Service
Required Emission-Related Information
Check Engine and Exhaust Compartments for Debris
Clean Diesel Particulate Filter (DPF)
Service Air Cleaner Elements
Tighten Air Intake and Engine Cooling Hose Clamps
Clean Air Filter Dust Unloading Valve
Clean Grille Screens and Cooling Package
Do Not Modify Fuel System
Drain Water and Sediment from Fuel Filter
Bleed Fuel System
Replace Fuel Filters
Check Coolant Level

Section 240 - Electrical and Lighting Maintenance

Use Booster Battery or Charger
Battery Maintenance
Access and Replace Battery
Replace Fusible Link
Replace Fuses
Handle Halogen Light Bulbs Safely
Replace Halogen Headlight Bulb
Replace LED Headlight
Replace Loader Light Bulb
Replace Bucket Light
Replace Tail / Turn / Brake Light Bulb
Replace Corner Work Light Bulb
Replace Halogen Work Light Bulb
Replace LED Work Light
Replace Park Hazard Light Bulb
Replace Beacon Light Bulb
Replace License Plate Light Bulb
Replace Dome Light Bulb
Replace Right-Hand Console Light Bulb
Replace Map Light Bulb
Replace Step Light

Section 250 - Drive Train Maintenance

Drivetrain Information

Section 250A - Transmission Maintenance

Change Transmission-Hydraulic Oil and Filter
Check Neutral Start System
Check Transmission Park System
Replace Transmission Dampener

Section 250B - MFWD and Front Axle Maintenance

Check MFWD Axle for Oil Leaks
Check MFWD Axle Pivot Pin End Play
Lubricate MFWD Axle Trunnion
Change MFWD / Suspended Front Axle Wheel Hub Oil
Change MFWD Axle Housing Oil
Lubricate Suspended Front Axle
Change Suspended Front Axle Housing Oil

Section 250C - Differential and Rear Axle Maintenance

Lubricate Rear Axle Bearings

Section 250D - Power Take Off (PTO) Maintenance

Adjust PTO Speed Shift Lever
Change Front PTO Oil

Section 260 - Steering and Brake Maintenance

Check Manual Brakes
Check Secondary Brakes

Section 270 - Hydraulics Maintenance

Check Transmission-Hydraulic System Oil Level
Change Transmission-Hydraulic Filter (Open Center)
Change Transmission-Hydraulic Oil and Filter (Open Center)
Change Transmission-Hydraulic Oil and Filter (Closed Center)
Clean Transmission Suction Screen (Closed Center)

Section 270A - Hitch and Drawbar Maintenance

Inspect Hitch and Drawbar for Wear
Adjust Wagon Hitch Cable
Lubricate Draft Sensing Shaft Seal
Lubricate Rear Hitch
Lubricate Front Hitch

Section 270B - Selective Control Valve Maintenance

Adjust Mechanical SCV Cables
Empty Rear SCV Oil Collection Tank

Section 280 - Wheels and Tires Maintenance

Inspect Tires
Adjust and Check Clearance
Check Tire Inflation Pressure
Tire Pressures
Tire Inflation Pressure Guidelines
Maximum Tire Pressures
Tire Sidewall Information
Use Correct Tire Combinations
Correct Tire Selection
Select Front Tire Rolling Direction
Rear Wheel Tread Width Limitations
Set Tread—Multi-Position MFWD Wheels
Set Tread—Multi-Position Suspended Front Axle Wheels
Set Tread—Multi-Position Rear Wheels
Tighten Wheel Bolts Correctly
Install Wheel Spacer
Tighten Wheel Bolts—MFWD Axle
Tighten Wheel Bolts—Rear Axle
Jacking Up Machine
Check Toe-In—MFWD Axle
Adjust Toe-In—MFWD Axle
Set Steering Stops

Section 280A - Ballasting Maintenance

General Ballast Information
Select Ballast Carefully
Implement Codes
Front-End Ballast
Rear Wheel Ballast
Attach Pick-Up Weight to Hitch
Control Power Hop - MFWD
Add Liquid Ballast to Tires
Remove Liquid Ballast from Tires
Measure Wheel Slip

Section 280B - Additional Equipment Maintenance

Front Loader Bracket Installation
Set Pivoting Fender Brackets
Set Fender Position

Section 290 - Operator Station Maintenance

Clean Cab Air Filters
Check Air Conditioning System
Replace Wiper Blade
Inspect Seat Belts
Keep Cab Protection System Installed Properly
Starfire™ Receiver Mount
Clean Cab Suspension Components

Section 300 - Troubleshooting

Engine
Heat and Air Conditioning
Electrical
Transmission
Brakes
Hydraulics
Hitch
Selective Control Valves (SCV)

Section 300A - On Board Diagnostics

STOP, Service, Information Alert Indicators, and Alarms
Diagnostics Menu
Trouble Codes
Addresses
CAN Bus

Section 400 - Specifications

Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Fluid Capacities
Machine Dimensions
Machine Weight
Engine and PTO Power
Engine Specifications
Electrical Specifications
PTO Engine Speeds
Closed Center Hydraulic Specifications
Open Center Hydraulic Specifications
Rear Hitch Lift Capacities
Front Hitch Lift Capacities
Wagon Hitch and Pick-Up Hitch Capacities
Drawbar Capacities
Weight Distribution
Permissible Load
Ballast Capacities
Sound Level
Permissible Towable Mass
Calculate Maximum Permissible Download on Trailer Hitch
Calculate Permissible Mass

Section 400A - Identification Numbers

Keep Proof of Ownership
Record Product Identification Number
Record Front Axle Serial Number
Record Suspended Front Axle Serial Number
Record Engine Serial Number
Record Transmission Serial Number
Record Cab Serial Number

Section 400B - Certification and Warranty

ROPS Certificate - Cab
Emissions Control System Certification Label

Section 500 - Service Records

Daily or 10 Hour Service
Weekly or 50 Hour Service
First 100 Hour Service
Every 250 Hour Service
Every 500 Hour Service
Every 600 Hour Service
Every 1200 Hour Service
Every 1500 Hour Service
Annual Service
Every 3 Years or 3000 Hours Service
Every 5 Years or 4500 Hours Service
Every 6 Years or 6000 Hours Service
Change of Ownership
Change of Ownership
Change of Ownership

Section JDS - John Deere Service

John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service