John Deere

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R4030, R4038 and R4045
Self-Propelled Sprayer/Spreader

Copyright 2015 © Deere & Company. THIS DATA IS THE PROPERTY OF DEERE & COMPANY. ALL USE AND/OR REPRODUCTION NOT SPECIFICALLY AUTHORIZED BY DEERE & COMPANY IS PROHIBITED.

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

Foreword

Section 05 - Safety

Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Practice Safe Maintenance
Handle Electronic Components and Brackets Safely
Park Machine Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Follow Tire Recommendations
Service Tires Safely
Dispose of Waste Properly
Handle Chemical Products Safely
Service Spray Equipment Safely
Use Proper Tools
Work In Ventilated Area
Handling Batteries Safely
Service Drive Belts Safely
Do Not Open High-Pressure Fuel System
Service Cooling System Safely
Service Accumulator Systems Safely
Clean Exhaust Filter Safely
Exhaust Filter Ash Handling and Disposal
Using Compressed Air For Cleaning
Working Area
Operate Safely
Use Safety Lights and Devices
Keep Riders Off Machine
Passenger Seat
Use Steps and Handholds Correctly
Use Seat Belt Properly
Use Caution On Hillsides
Transport and Operate Safely
Transporting Machine Using Trailer
Prevent Machine Runaway
Handle Fuel Safely—Avoid Fires
Handle Agricultural Chemicals Safely
Avoid Exposure To Chemicals
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Non-Permissible Use
Emergency Exit
Regulations for Machines in Use

Section 10 - Safety Signs

Replace Safety Signs
Operator's Manual
Seat Belt Decal
Axle Load Decal
Road Transport Decal
Electric Line Contact Decal
Chemical Exposure Decal
Do Not Ride Decal
Shields Decal
Pinch Point Decal
Front Axle Decals
Exhaust Heat Decal
Air System Decal
Bypass Start Decal
Drive Shaft Decal
Jacking Instruction Decal
Auto Air Level Decal
Agricultural Chemicals Decals
Clean Water Rinse Tank
Rear Axle Decals
Boom Movement and Accumulator Decals
Tank Decal
Lift Bar Decals
Load Command Nurse Arm Decals
Load Command™ System Decals

Section 15 - Safety Features

Safety Features

Section 20 - Operators Station

Front Console
Key Switch
Adjust Steering Wheel
Operate Turn Signals, Horn, and High/Low Beam
Operate Windshield Wiper/Washer
Operate Ether Injection—If Equipped
Primary Display Unit (PDU)
Primary Display Unit (PDU) Features
Multifunction Control Handle
Foam Marker Switch—If Equipped
Target Speed Switch
Spray System Master ON/OFF Switch
Boom Raise/Lower Switches
IBS Index Boom Section Buttons
CommandARM™ Armrest Controls
Rate Selection Switch
Solution Pump Switch
Agitation Switch
Left-hand and Right-hand Fence Row Nozzles Switches—If Equipped
Tread Adjust Switches
Operate Secondary Brake
Wheel Slip Control Switch—If Equipped
Transport Lock Switch
Ladder Switch
Park Brake Switch
Programmable Hot Keys
Throttle
Load Command Switch (If Equipped)
CommandARM Side Console Controls
Operate Boom Section Switches
Display Secondary Navigation
Radio Function Switches—If Equipped
Control Air Flow
Adjust Fan Speed
Control Temperature (Machines without ClimaTrak System)
Operate Automatic Temperature Control — ClimaTrak (ATC)
Operate Lights
Operate Hazard Lights
Operate Beacon Light—If Equipped
Configurable Lights
Light Operation Table
Interior Convenience Light
Accessory Electrical Outlet
Auxiliary Power Strip
ComfortCommand™ Operator's Seat
ComfortCommand Operator's Seat (Basic Seat)—Adjustment
Left-Hand Armrest and Seat Back (Basic Seat)—Adjustment
ComfortCommand Operator's Seat (Premium Seat)—Adjustment
Left-Hand Armrest and Seat Back (Premium Seat)—Adjustment
Seat Belts
Using Instructional Seat
Adjust Rear View Mirrors
Installing Mobile Radio and Antenna

Section 25 - Operate Radio

Identification Views
Controls and Instruments - Standard Radio
Controls and Instruments - Standard Radio with CD and Premium Radios
Turn Radio On/Off
Adjusting Brightness of the Radio Illumination (ILLUM)
Adjust Volume
Muting the Radio (MUTE)
Turn Confirmation Beep On/Off (BEEP)
Adjust Maximum Volume at Power-On (ONVOL)
Adjust Sound
Adjust Left/Right Volume Distribution (BAL)
Adjust Front/Rear Volume Distribution (FAD)
Turn Loudness On/OFF (LD)
Restore Sound Settings
Station Name
Start Radio Mode
Turn RDS Comfort Functions On/Off
Select Wave Band/Memory Level
Tuning in to a Station
Store Station
Call Up Stored Stations
Scan Stored Stations (PRSTSCAN)
Scan Receivable Stations (BANDSCAN)
Program Type (PTY)
Treble Reduction During Interference (HCUT)
Set Key Function (KEY PRG)
Control Radio with GreenStar™ 3 2630 Display
Traffic Information (Europe only)
External Sources—Using Premium Radio
Use of CDs (General Information)
Start CD Mode
Eject CD
Operate CD Player (Playback Function)
MP3 Operation (General Information)
Compile MP3 CD
Compile USB Data Carrier
ID3 Tags
Start MP3 Mode from CD
Connect USB Data Carrier and Start MP3 Mode
Turn Track Information Display as Scrolling Text On/Off (SCRL)
Playback of MP3 or WMA Files
Bluetooth® Operation, General Information
Set Up Bluetooth®
Turn Bluetooth® On/Off (BT MODE)
Select Connection Type (CON-TYPE) and Pair Devices (BT-PAIR)
Select Paired Bluetooth® Device for Connection (BT-JOIN)
Transfer and Research Phone Data (Data Transfer)
Receive and Place Calls
Operate Bluetooth® with GreenStar 3 2630 Display
Playback of Audio Files (BT AUDIO)
SiriusXM™ Radio, General Information
XM Radio Mode
Start XM Radio Mode
Select XM Band (Memory Level)
Select XM Channels
Store XM Channels
Call Up Stored XM Channels
Turn Program Type (Category) On/Off (CAT)
Select Program Type (Category)
Set Key Function (KEY PRG)
Display XM Serial Number
System Information
Error Messages and Malfunctions

Section 30 - Break-in Period

Break-In Checks—First 100 Hours

Section 35 - Prestarting Checks

Check Engine Compartment for Accumulated Trash and Debris
Check Engine Oil Level—Daily
Drain Water Separator—Daily
Check Coolant Level—Daily
Check Hydraulic Oil Level—Daily
Avoid Static Electricity Risk When Refueling
Fill Fuel Tank
Fill Diesel Exhaust Fluid (DEF) Tank (Final Tier 4/Stage IV)
Check Tires Daily For Damage And Correct Inflation Pressure—Daily
Inspect Air Springs for Debris—Daily
Lubricate Suspension Assemblies—Daily
Lubricate Boom Lift Arm Pins—Daily
Drain Moisture from On Board Air Tank—Daily
Clean Pressure Strainers—Daily

Section 40 - Operating The Machine

Service and Operate Chemical Sprayers Safely
Avoid Exposure To Chemicals
Prevent Machine Runaway
Machine Informational Decals
Start the Engine
Cold Weather Starts—6.8 L Engine
Handle Starting Fluid Safely
Cold Weather Starts—9.0 L Engine
Warm the Engine
Idle Engine
Aftertreatment Indicators Overview
Required Machine Stop Warning
Exhaust Filter System
Selective Catalytic Reduction (SCR) System Overview
Selective Catalytic Reduction (SCR) System (Final Tier 4 and Stage IV Engines)
Operate the Engine
Operate Warning Lights
Setup Configurable Lights
Setup Camera Triggers—If Equipped
Drive the Machine
Secondary Steering Pump—If Equipped
Back-Up Alarm
Before Field Operation
Auto System Prime
Field Operation
Operate Wheel Slip Control—If Equipped
Operate IBS
Operate Boom Return to Height
Reduce Travel Speed
Verify Proper Operation Of Park Brakes
Relieve Boom Pressure
Operate Boom Air Purge—If Equipped
Transport Machine
Park the Machine

Section 45 - SprayStar System

Service and Operate Chemical Sprayers Safely
Avoid Exposure To Chemicals
Theory of Operation
Front of Display
Back of Display
Display Secondary Navigation
Select Desired Input Field with Display Control—Optional
USB Flash Drive
Screen Layout
Power Up
Input Fields
ISO Standard Icons
Message Center
Display
DISPLAY softkey
Application Menu
SETTINGS softkey
DIAGNOSTICS softkey
Layout Manager
Reset Display
SprayStar System
Sprayer Main Page
Sprayer Main Page Information Drop Down Lists
Spray Setup
Turn Flow Rate Alarm On/Off
Turn Sections Off Alarm On/Off
Turn Low Tank Volume Alarm On/Off
Setup Tank Reset Volume
Spray Nozzle Calculator
Setup Agitation Rates
Foam Marker
Setup Eductor Pressure Mode
Setup Target Fill—If Equipped
Setup Sprayer Response
Setup Boom Charge
Enable High Flow Rate
Setup Orifice Valve
Apply Low Application Rates
Setup Minimum Pressure
Setup Spray Off Pressure
Setup Manual Pressure
Enable Boom Pressure Relief
Setup Number of Boom Sections, Number of Nozzles and Placement
Program SprayStar for Band Spray Applications
Setup Boom Return To Height
Record Engine Hours
Reset Service Interval Counter
Setup Time and Date
Setup Vehicle Speed Selection
Setup Flowmeter(s) Calibration Number
Calibrate Pressure Sensors
Calibrate Solution Pump
Reset Spray Calibrations to Factory Default Settings
Calibrate Boom Return To Height
Tilt Sensor Calibration
Tilt Valve Calibration
Calibrate Boom Fold/Unfold Sensors
Calibrate Boom Level Position
Calibrate Speed Sensors
Hydro Handle Calibration Procedure
Tread Adjust Calibration
Operate Tread Adjust
Setup System Rinse
Setup Boom Rinse
Controller Diagnostics
Diagnostic Readings
Nozzle Flow Check Test
Job Summaries and Current Totals
Operate Distance Counter
Refill Tank
Fence Row Nozzles—If Equipped
Control Unit Info
SprayStar Caution and Warning Statements
Message Center Cautions and Warnings
Warning
Park Brake On
Secondary Brake On
Low Fuel
Scheduled Maintenance/Service is Due
SprayStar: System Error—Data May Be Lost
SprayStar: Fuel Sensor Error—Out of Range High
SprayStar: Fuel Sensor Error—Out of Range Low
Solution System Caution Alarms
Solution Flow is Low
Solution Flow is High
SprayStar—Solution Pressure Sensor Failure
Calibration in Progress—Please Wait...
Pump Calibration Disabled!—Review Calibrate Checklist
Boom Sections Are Off
Spraying is Disabled in Transport Range
Remote Load Disabled—Check Remote Switch
Boom Sensors Are Out Of Calibration
SprayStar: Boom Return To Height Sensor Failure
Engine Caution Alarms
Engine System: 94.17 - Fuel Pressure Low
Engine System: 97.16 – Water in Fuel Detected
Engine System: 105.16 – Engine Air Temperature High
Engine System: 107.0 – Air Filter Restricted
Engine System: 110.15 – Coolant Temperature High
Engine System: 110.16 – Coolant Temperature High
Engine System: 174.16 – Fuel Temperature High
Engine System: 1638.16 – Hydraulic Oil Hot
Chassis Warning Alarms
Secondary Brake Is On
Solution System Warning Alarms
Solution Pump is Dry- Turn Off Pump Immediately
Engine Warning Alarms
Engine System: 100.1- Engine Oil Pressure Low
Engine System: 110.0 Coolant Temperature High
Engine System: 190.0- Engine Speed Too High
Engine System: 1638.0- Hydraulic Oil Hot

Section 50 - Spreadstar

Download And Install Software Payload
Input Initial Settings and Perform Calibrations
Spreadstar System
Spreader Main Page
Bin Status Icons
Spreader Main Page Information Drop Down Lists
Spreader Bin Setup
Turn Spinner Alarm On/Off
Turn Rate Alarm On/Off
Turn Density Setting Alarm On/Off
Operate Bin Chaining
Spreader Product Setup
Set Application Rates
Set Product Density
Set Product CFR
Spreader Machine Setup
Select Single or Dual Bin Platform
Vehicle Setup and Calibration
Job Summaries and Current Totals
Setup Summary
Calibrate Product CFR
Spinner Calibration
Spreader Check Test
Diagnostic Readings
Diagnostic Tests
Recent Problems
Controller Diagnostics
Setup of Prescriptions with Spreadstar
Calculate Feedgate Opening
Spreadstar Warning Statements
Stop Warnings
Message Center Cautions and Warnings
Information (Protect) Messages

Section 55 - Wet System

Service and Operate Chemical Sprayers Safely
Avoid Exposure To Chemicals
Solution Pump Maintenance and Operation Recommendations
Replace Nozzles
Spray Tip Types
Flat Fan Spray Tip
Straight Stream Ceramic Spray Tip
Flat Fan High Flow (Flood) Spray Tip
Use Spray Tip Calculator and Selector
Check and Replace Worn Nozzles
27.4 M (90 ft.) Boom Flow Characteristics—Application Rate vs. Speed
30.5 M (100 ft.) Boom Flow Characteristics—Application Rate vs. Speed
36.6 M (120 ft.) Boom Flow Characteristics—Application Rate vs. Speed
Standard Flow System Boom Flow Characteristics—Boom Flow Rate vs. Pressure
High Flow System Boom Flow Characteristics—Boom Flow Rate vs. Pressure
Calibrate Nozzles
Calibration Procedure
Conversion Factors (Calibrating for Carriers Other Than Water)
Install and Position Nozzle Tips and Strainers
Clean SprayMaster 5-Position Nozzle Bodies—Standard Flow
Clean SprayMaster 5-Position Nozzle Bodies—High Flow
Solution Strainers
Recommendations For Eliminating Air from Solution System
Troubleshooting Nozzles That Drip, Leak, Or Seep After Valve Shut-Off
Spray Pipe Aspirators
Boom Supply Air Bleed
Relieve Boom Pressure
Clean Fill Strainer, Aspirators, Nozzle Bodies, and Tips—As Required
Clean Pressure Strainers—Daily
Clean Flowmeter(s)—As Required
Fill Rinse Tank Using Rinse Tank Fill Valve
Clean Water Tank
Install Pressure Port Adaptor
Name of Chemical in Use
Connect Power Washer

Section 60 - Manual Load System

Solution System
Load Station Keypad
Wet System Valves
Solution Strainers
Fill Solution Tank Without Using Quik-Fill
Operate Front Fill Air Purge
Fill Solution Tank with Solution Pump
Fill Solution Tank with Solution Pump and Front Fill—If Equipped
Fill Solution Tank with Sprayer Pump While Adding Chemicals Through Eductor
Fill Solution Tank with Nurse Tank Pump
Fill Solution Tank with Nurse Tank Pump and Front Fill—If Equipped
Fill Solution Tank with Nurse Tank Pump While Adding Chemicals Through Eductor
Use Eductor To Load Chemicals with Full Solution Tank
Mix Solution in Tank (Using Agitation)
Prepare to Spray
Perform Nozzle Check
Perform System Pressurization Check
Apply Low Application Rates
Adjust Flowmeter Valve—If Equipped
Operate Rinse System (Rinse Solution Tank and Boom)—Non EU Machines
Operate Rinse System (Rinse Solution Tank and Boom)—EU Machines Only
Operate Rinse System (Rinse Solution Pump, Boom, and Flowmeter Only)
Drain Solution Tank—Non EU Machines
Drain Solution Tank—EU Machines Only

Section 65 - Solution Command System Operation

Solution System
Load Station Keypad
Load Station Micro Display
Wet System Valves
Solution Strainers
Fill Solution Tank Without Using Quik-Fill
Operate Front Fill Air Purge
Fill Solution Tank with Sprayer Pump
Fill Solution Tank with Sprayer Pump and Front Quik-Fill—If Equipped
Fill Solution Tank with Target Fill—If Equipped
Fill Solution Tank with Sprayer Pump While Adding Chemicals Through Eductor
Fill Solution Tank with Nurse Tank Pump
Fill Solution Tank with Nurse Pump and Front Quik-Fill—If Equipped
Use Eductor To Load Chemicals with Full Solution Tank
Mix Solution in Tank (Using Agitation)
Prepare to Spray
Perform Nozzle Check
Perform System Pressurization Check
Apply Low Application Rates
Adjust Flowmeter Valve—If Equipped
Operate Rinse System—EU Machines Only
Operate Rinse System
Drain Solution Tank
Drain Solution Tank—EU Machines Only

Section 70 - Liquid System Removal and Installation

Service Spray Equipment Safely
Handle Agricultural Chemicals Safely
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Disconnect Front Fill — If Equipped
Disconnect Load Command—If Equipped
Remove Liquid System
Install Liquid System
Connect Load Command—If Equipped
Connect Front Fill — If Equipped

Section 75 - Dry Spreader Installation

Install Dry Spreader

Section 80 - 27.4, 30.5, and 36.6 m (90, 100, and 120 ft.) Booms

Equipping Machines Purchased With Less Boom Option
Boom Unfold/Fold—27.4, 30.5, and 36.6 m (90, 100 and 120 ft.) Booms
Spray with Boom at 21.9 m (72 ft.)
Spray with Boom at 18.3 m (60 ft.)
Full Boom Breakaway
Adjust Breakaway Section Springs
Adjust Outer Boom Section Stop Bolt
Adjust Breakaway Stop
Adjust Outer Fold Cylinder
Adjust Inner Fold Cylinder
Adjust Outer Wing Rest

Section 85 - Foam Marker

On Board Air (OBA) Foam Marker Schematic and Operation
Operate Foam Marker System
Use John Deere Foam and Marking Chemicals

Section 90 - Electrical System Service

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Disconnect Battery (Final Tier 4 and Stage IV Engines)
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Handling Batteries Safely
Servicing Batteries
Preventing Battery Damage
Operate a Booster Battery or Charger
Safety Rules When Replacing Halogen Bulbs
Replace Front Grille Halogen Light Bulbs
Safety Rules When Replacing High Intensity Discharge (HID) Xenon Lights
Replace High Intensity Discharge (Xenon) Headlight Bulb— If Equipped
Adjust Front Grille Lights
Aim Head Lights
Safeguard Alternator and Regulator
Replace Front And Side Cab Roof Light Bulbs
Replace Fill Station Light and Work Light Halogen Bulbs
Replace HID-Xenon Ballast Assembly
Replace HID-Xenon Chassis Work Light Bulb Assembly
Replace Rear Tail (Red) and Front (Amber) Light Bulbs
Replace Rear (Amber) Light Bulbs
Replace Dome Light Bulb
Replace Courtesy and Map Light Bulbs
Replace Load Center Fuses
Front Chassis Load Center
Battery Box Fuses and Relay
Replace Rear Cab Fuses
Use Remote Terminals
Battery Disconnect Switch
Electrical Connector Service

Section 95 - Cab and Air Conditioning

Avoid Exposure To Chemicals
Clean Cab Windows and Service Wiper
Cab Pressure Indicator
Cab Air Filters
Check and Replace Cab Air Filters
Service Air Conditioner

Section 100 - Engine and Drive Train

Replace Fan Belt—6.8 L Engine
Replace Fan Belt—9.0 L Engine
Inspect Fan Belt Tensioner—6.8 L Engine
Inspect Fan Belt Tensioner—9.0 L Engine
Remove and Install Auxiliary Drive Belt
Do Not Modify Fuel System
Do Not Open High-Pressure Fuel System
Relieve Fuel System Pressure
Drain and Flush Diesel Exhaust Fluid (DEF) Tank
Drain Water Separator—Daily
Replace Fuel Filters—500 Hours (6.8 L and 9.0 L Tier II/Stage 2 Engine)
Replace Fuel Filters—500 Hours (9.0 L Engine)
Bleed Fuel System
Service Air Cleaner
Replace Primary and Secondary Engine Air Filters—
Clean Cooling Package

Section 105 - Wheels and Tires

Use Proper Lifting Equipment
Check Tires Daily For Damage And Correct Inflation Pressure—Daily
Attach Lift Bracket
Tighten Wheel Hardware
Install Optional Tires—R4030 and R4038
Install Optional Tires—R4045
Replacement Tire Specifications
Check Front Axle Toe-In—Annually
Adjust Front Axle Toe-In
Discarded Tires

Section 110 - Chassis

Additional Service Information
Tread Adjust Calibration
Operate Tread Adjust
Auto Air Spring Leveling System
Transport and Operate Safely
Transport Machine Using Trailer
Tow The Sprayer
Bleed Service Brakes
Prepare Machine for Transport on Semi-Tractor Trailer
Checking Engine Compartment for Accumulated Trash and Debris
Check Shim Gap on Axle Tread Adjust—250 Hours
Adjust Tread Adjust Shims—Tire off Ground (Preferred Method)
Adjust Tread Adjust Shims—Tire on Ground
Remove and Install Service Brake Caliper
Wheel Chocks
Install Fire Extinguisher (If Equipped)

Section 115 - Fuels, Lubricants and Coolants

Diesel Fuel
Lubricity of Diesel Fuel
Avoid Static Electricity Risk When Refueling
Handling and Storing Diesel Fuel
Supplemental Diesel Fuel Additives
BioDiesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
John Deere COOL-GARD™ II Coolant Extender
Operating in Warm Temperature Climates
Water Quality for Mixing with Coolant Concentrate
Testing Coolant Freeze Point
Diesel Engine Oil — Tier 2 and Stage II
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Diesel Engine Oil Service Interval for Operation at High Altitude
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
Storing Diesel Exhaust Fluid (DEF)
Refilling Diesel Exhaust Fluid (DEF) Tank
Testing Diesel Exhaust Fluid (DEF)
Disposal of Diesel Exhaust Fluid (DEF)
Hydrostatic/Hydraulic Drive Oil
Planetary Hub Oil
Grease
Suspension and Steering Grease
Oil Filters
Fuel Filters
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants

Section 120 - Lubrication and Maintenance

Required Emission-Related Information
Lubrication Symbols
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Prevent Hydraulic System Contamination
Dispose of Waste Properly
Service Intervals—R4030, R4038 and R4045
Tighten Wheel Hardware—After First Ten Hours
Check Solution Tank Straps—After First Ten Hours (Poly Tank Only)
Change Planetary Hub Oil—After First 50 Hours
Check Shim Gap on Axle Tread Adjust—After First 100 Hours
Check Torque on Fixed Tread Adjust Hardware—After First 100 Hours
Change Engine Oil and Filter—After First 100 Hours (6.8 L Engine)
Change Engine Oil and Filter—After First 100 Hours (9.0 L Engine)
Check Engine Oil Level—Daily
Check Coolant Level—Daily
Check Hydraulic Oil Level—Daily
Drain Water Separator—Daily
Lubricate Spindle Housing—Daily
Lubricate Suspension Assemblies—Daily
Lubricate Boom Lift Arm Pins—Daily
Rinse Solution Pump, Flowmeter(s), and Boom —Daily
Drain Moisture from On Board Air Tank—Daily
Check Tires Daily For Damage And Correct Inflation Pressure—Daily
Check Air Springs—Daily
Inspect Air Springs for Debris—Daily
Clean Pressure Strainers—Daily
Clean Fill Strainer, Aspirators, Nozzle Bodies, and Tips—As Required
Clean Flowmeter(s)—As Required
Clean Screens and Cooling Package—As Required
Check and Replace Cab Air Filters—As Required
Replace Engine Air Filters—As Required
Clean AutoTrac Strainer—As Required
Clean Fuel Tank Vent Filter—As Required
Clean Diesel Exhaust Fluid (DEF) Tank Vent Filter—As Required
Cleaning Diesel Exhaust Fluid (DEF) Tank
Diesel Particulate Filter (DPF) Service—As Required
Replace Diesel Particulate Filter (DPF)—As Required
Exhaust Filter / Diesel Particulate Filter (DPF) Ash Handling and Disposal
Exhaust Filter Disposal
Inspect and Replace Fan Belt—As Required
Add Coolant Conditioner—As Required
Lubricate Steering Cylinder Ball Joints—100 Hours
Lubricate Drive Shaft U-Joints—Every 100 Hours
Visually Inspect Service Brake Components—100 Hours
Tighten Wheel Hardware—100 Hours
Check Shim Gap on Axle Tread Adjust—250 Hours
Check Torque on Fixed Tread Adjust Hardware—250 Hours
Change Engine Oil and Filter—250 Hours (6.8 L Engine)
Change Engine Oil and Filter—250 Hours (9.0 L Engine)
Check Solution Tank Straps—250 Hours (Poly Tank Only)
Service Batteries—250 Hours
Rotate Tires—250 Hours
Change Planetary Hub Oil—500 Hours
Replace Fuel Filters—500 Hours (6.8 L and 9.0 L Tier II/Stage 2 Engine)
Replace Fuel Filters—500 Hours (9.0 L Engine)
Inspect Drive Shaft U-Joints—500 Hours After Initial Interval
Check and Replace Cab Air Filters—500 Hours or Annually
Inspect Seat Belts—Annually
Replace Air Drier Cartridge—Annually
Clean Engine Vent Tube—Annually
Inspect Service Brake Components—Annually
Inspect Hydro Isolators—Annually
Check Front Axle Toe-In—Annually
Clean Sprayer and Coat Exposed Surfaces—Annually
Service Air Intake System—750 Hours or Annually
Test Coolant—750 Hours or Annually
Check Engine Speeds—750 Hours
Replace Hydrostatic and Hydraulic Filters—1000 Hours
Replace Hydraulic Reservoir Fill Cap—1000 Hours
Change Hydraulic Oil—1000 Hours
Check Fan Belt Tensioner—1500 Hours
Replace Open Crankcase Ventilation Filter (6.8 L Engine)—1500 Hours and As Required Thereafter
Replace Open Crankcase Ventilation Filter (9.0 L Engine)—1500 Hours and As Required Thereafter
Adjust Engine Valve Clearance—2000 Hours
R4038 and R4045—Inspect Drive Shaft U-Joints—3000 Hours and Every 500 Hours Thereafter
Replace Diesel Exhaust Fluid (DEF) Dosing Filter—4500 Hours or Three Years
R4030—Inspect Drive Shaft U-Joints—5000 Hours and Every 500 Hours Thereafter
Replace Engine Crankshaft Damper—5000 Hours or Five Years
Drain, Flush, and Refill Cooling System—5000 Hours or Five Years

Section 125 - Maintenance—Foam Marker

Drain Moisture from On Board Air Tank (If Equipped)—Daily
Clean Foamer Control Box Filters

Section 130 - BoomTrac Pro (Optional)

Operating BoomTrac Pro
BoomTrac Pro Setup Page
Setup BoomTrac Pro Sensors
BoomTrac Pro System Status
Calibrate Boom Level Position

Section 135 - Load Command (Optional)

Solution System With Load Command
Set Up Nurse Vehicle Plumbing
Clean Sprayer Coupler
Turn Off Nurse Vehicle Pumps
Open Nurse Vehicle Valves
Determine Appropriate Approach
Operating Load Command
Evacuate Load Command
Prepare Nurse Arm for Transport
Rinsing Load Command
Calibrate Load Command Pump
Lubricate Nurse Arm—Every Season
Troubleshooting Load Command System
Troubleshooting Load Command Pump
Troubleshooting Nurse Arm
Troubleshooting Sprayer Coupler
Rinse Nurse Arm
Drain Moisture From Load Command Pump Oil—250 Hours
Change Load Command Pump Oil
Fill Load Command Pump
Service Sprayer Coupler
Service Nurse Arm Coupler
Preparing Machine for Storage
Removing Machine from Storage

Section 140 - Troubleshooting

Engine
Hydrostatic Drive
Hydraulic System
SprayStar Solution Control System
Eductor
Suspension System
Tread Adjust System
Operator's Cab
Foam Marker System—If Equipped
Boom Operation

Section 145 - Storage

Service and Operate Chemical Sprayers Safely
Avoid Exposure To Chemicals
Clean Vehicle of Hazardous Chemicals, Including Pesticides
Recommended Cleaners And Coatings
Clean Solution System
Ship Machine During Cold Weather Months
Prepare Machine for Storage
Prepare Foam Marker System for Cold Weather Storage
Remove Machine from Storage

Section 150 - Specifications

Machine Specification
Standard Machine Dimensions
Dimensions—All Machines
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Whole Body Vibration
Sound Level—R4030
Sound Level—R4038
Sound Level—R4045
The EC Declaration of Conformity applies only to machines which bear the CE mark

EC Declaration of Conformity
Speed Limit Decal
CE Plate Location
Customs Union—EAC
Identification Numbers
Interpreting the Serial Number of Your Machine - 17 digits PIN
Year of Production Table (Digit 5)
Keep Proof of Ownership
Keep Machines Secure

Section IBC - John Deere Service Keeps You On The Job

John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service